Lincoln Aviator: Supplemental Climate Control / Removal and Installation - High Voltage Battery Coolant Cooler
Special Tool(s) /
General Equipment
Hose Clamp(s) |
Hose Clamp Remover/Installer |
Removal
NOTICE:
During the removal of components, cap, tape or otherwise
appropriately protect all openings to prevent the ingress of dirt or
other contamination. Remove protective materials prior to installation.
NOTE:
Removal steps in this procedure may contain installation details.
-
Recover the refrigerant. Refer to the appropriate Recovery procedure in Group 412.
-
Remove the engine rear undershield.
Refer to: Engine Rear Undershield (501-02 Front End Body Panels, Removal and Installation).
-
-
Disconnect the electrical connector.
-
Remove the retainer and position aside the manifold assembly
Torque:
159 lb.in (18 Nm)
-
Remove the mounting retainers.
Torque:
80 lb.in (9 Nm)
-
Make sure to cover any open ports to prevent debris from entering the system.
-
Remove the bolts and the suspension support bar.
Torque:
22 lb.ft (30 Nm)
-
Remove the LH
CAC intake pipe. Refer to the appropriate procedure in Group 303.
-
Remove the A/C compressor outlet line mounting bracket retainer and position aside the line.
Torque:
80 lb.in (9 Nm)
-
Disconnect the coolant hose and remove the high voltage battery coolant cooler.
Use the General Equipment: Hose Clamp(s)
Use the General Equipment: Hose Clamp Remover/Installer
Installation
-
To install, reverse the removal procedure.
-
NOTICE:
Only use the specified material to lubricate the seals.
Install and lubricate new O-ring seals. Refer to the appropriate Specifications in Group 412.
-
Lubricate the refrigerant system with the correct amount
of clean POE oil. Refer to the appropriate Refrigerant Oil Adding
procedure in Group 412.
-
Fill the electric powertrain cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 3.0L EcoBoost, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Drain the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 3...
Removal
NOTE:
The rear evaporator shutoff valve is available only as part of the rear evaporator.
Remove the rear evaporator.
Refer to: Rear Evaporator (412-02A Rear Climate Control, Removal and Installation)...
Other information:
Special Tool(s) /
General Equipment
Air Conditioning Flush and Purge Service Unit
Air Conditioning Adaptor Kit
Materials
Name
Specification
Motorcraft® A/C System Flushing SolventYN-23
-
Flushing
NOTICE:
Use the Refrigerant Identification Equipment before
recovering any of the vehicle's refrigerant...
System Operation
System Diagram
Item
Description
1
BCM
2
Turn Signals
3
Hood Ajar Switch
4
Liftgate Ajar Switch
5
IPC
6
Courtesy Lamps
7
Passive Key
8
RTM
9
RGTM
10
GWM
11
GWM
12
Intrusion Sensor
13
Horn
14
DLC
15
DCME (Left Front Door)
16
Door Ajar Switch
17
Power Liftgate
18
Manual Liftgate
19
DCMF (Right Front Door)
20
Door Ajar Switch
21
DCMG (Left Rear Door)
22
Door Ajar Switch
23
DCMH (Right Rear Door)
24
Door Ajar Switch
25
DDM
26
PDM
Network Message Chart
BCM Network Input Messages
Broadcast Message
Originating Module
Message Purpose
RKE data
RTM
Used by the BCM to arm/disarm the perimeter alarm or to activate/deactivate the panic alarm...
Categories
The front outboard and rear safety restraints
in the vehicle are combination lap and
shoulder belts.
Insert the belt tongue into the proper
buckle (the buckle closest to the direction
the tongue is coming from) until you hear
a snap and feel it latch. Make sure that
you securely fasten the tongue in the
buckle.

To unfasten, press the release button
and remove the tongue from the buckle.
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