Lincoln Aviator: Four-Wheel Drive Systems / Removal and Installation - Transfer Case Clutch Actuator
Materials
Name |
Specification |
Motorcraft® MERCON® LV Automatic Transmission Fluid XT-10-QLVC |
WSS-M2C938-A MERCON® LV,
|
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
-
Remove the transfer case heat shield (if equipped).
-
Disconnect the harness connector.
-
Remove the mounting bolts and the transfer case clutch actuator.
-
NOTE:
This step is not necessary when installing a new component.
Remove and discard the transfer case clutch actuator O-ring seal.
Installation
-
NOTE:
This step is not necessary when installing a new transfer case clutch actuator.
NOTE:
Lubricate the "O" ring surface with oil before installing.
Insert the "O"-ring seal on the transfer case clutch actuator.
Material: Motorcraft® MERCON® LV Automatic Transmission Fluid
/ XT-10-QLVC
(WSS-M2C938-A)
(MERCON® LV, )
-
Install the transfer case clutch actuator and bolts.
Torque:
89 lb.in (10 Nm)
-
Connect the harness connector.
-
Install the transfer case heat shield (if equipped).
Torque:
21 lb.ft (28 Nm)
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Deactivation
NOTE:
After vehicle build, some vehicle modules are set in Transport mode including the IPC and the BCM. Transport mode reduces battery drain during longer periods where the vehicle is not used. While in transport mode, the IPC
displays TRANSPORT MODE CONTACT DEALER in the message center...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Air Body Saw
MIG/MAG Welding Equipment
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Repair
NOTICE:
Do not carry out body side sectioning repairs in areas of
door hinge, safety restraints or striker anchoring points...