Lincoln Aviator 2020-2026 Service Manual / Powertrain / Automatic Transmission / Four-Wheel Drive Systems / Removal and Installation - Transfer Case Clutch Actuator

Lincoln Aviator: Four-Wheel Drive Systems / Removal and Installation - Transfer Case Clutch Actuator

Materials

Name	Specification
Motorcraft® MERCON® LV Automatic Transmission Fluid XT-10-QLVC	WSS-M2C938-A MERCON® LV,

Removal

NOTE: Removal steps in this procedure may contain installation details.

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).

Remove the transfer case heat shield (if equipped).

Disconnect the harness connector.

Remove the mounting bolts and the transfer case clutch actuator.

NOTE: This step is not necessary when installing a new component.
Remove and discard the transfer case clutch actuator O-ring seal.

Installation

NOTE: This step is not necessary when installing a new transfer case clutch actuator.

NOTE: Lubricate the "O" ring surface with oil before installing.
Insert the "O"-ring seal on the transfer case clutch actuator.
Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV, )

Install the transfer case clutch actuator and bolts.
Torque: 89 lb.in (10 Nm)

Connect the harness connector.

Install the transfer case heat shield (if equipped).
Torque: 21 lb.ft (28 Nm)

Removal and Installation - All-Wheel Drive (AWD) Module

Special Tool(s) / General Equipment Interior Trim Remover Removal NOTE: Removal steps in this procedure may contain installation details...

Transfer Case

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Seatbelt Height Adjustment

WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.

Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.