Lincoln Aviator 2020-2026 Service Manual / Body and Paint / Body and Paint / Body Repairs - General Information / Description and Operation - Complete Panel Replacement/Partial Replacement

Lincoln Aviator: Body Repairs - General Information / Description and Operation - Complete Panel Replacement/Partial Replacement

Partial Replacement

Item	Description
1	Sectioning area
2	Manufacture weld joint

Decision Criteria

The following points a crucial to the decision of complete or partial replacement of the part(s).

Is the repair economically feasible.

Retention/integrity of the original joint.

In addition, sectioning or partial panel replacement must meet standardized guidelines or approved procedures in the model specific workshop manual for a sectional replacement solution in the damaged area.
For additional information, refer to: Body Panel Sectioning (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, General Procedures).

Depending on the damaged area, the following points need to be considered when determining whether to perform a partial repair or complete replacement:

Sectioning cuts should be as short as possible.

Feature lines and panel margins must meet original manufacture design.
For additional information, refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
.

Inner reinforcement panels must not limit the straightening work.

Inner reinforcement profiles in the pillar areas must allow for separation.

Partial replacements on structural frame sections must be allowed for the specific vehicle being repaired. If no procedure exists, it must be assumed no sectioning is allowed.

The large surface welding seams at the connections must be restored.

Advantages of Partial Replacement

A partial replacement repair offers many advantages for a professional repair of accident damage:

Repairs can be made both in the outer panel area (e.g. side frame) and in the inner areas (e.g. structural member, trunk floor).

The repair can be limited to the actual damaged area.

Reduction of repair costs, as aggregates and other components can usually remain in the vehicle.

Complete Replacement

In a complete replacement, the original connections are largely reused.

A complete replacement is advantageous if the damaged body part can be detached from its original connections and the replacement part can be fitted without creating additional joints.

A complete replacement is necessary if there is no sectional replacement solution.

Specifications

General Specifications Item Specification Plug Weld hole 8 mm (0.315 in) Weld Wire ER70S-3 0...

Description and Operation - Impact of Insufficient Repair Quality

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Lincoln Aviator 2020-2026 Service Manual: General Procedures - SYNC Module [APIM] Programming

Programming NOTE: If a new APIM is being installed, install the new APIM before carrying out the following procedure. If replacing the APIM do not connect the new APIM to a Wi-Fi network before completing scan tool APIM replacement programming as it may cause programming concerns...

Lincoln Aviator 2020-2026 Service Manual: Diagnosis and Testing - Wipers and Washers

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Child Safety Locks

When the child safety locks are set, you cannot open the rear doors from the inside.

Lincoln Aviator. Child Safety Locks

The child safety lock control is on the driver door.

Press the control to switch the child safety locks on. Press the control again to switch them off. A light on the child safety control illuminates when you switch them on.