Lincoln Aviator 2020-2025 Service Manual / Chassis / Driveline / Rear Drive Axle/Differential / Disassembly and Assembly - Differential Carrier

Lincoln Aviator: Rear Drive Axle/Differential / Disassembly and Assembly - Differential Carrier

Special Tool(s) / General Equipment

	205-1016 Installer, Differential Bearing TKIT-2014D-ROW2 TKIT-2014D-FL_ROW
	205-153 (T80T-4000-W) Handle
Two Leg Puller

DISASSEMBLY

Remove the differential carrier.
Refer to: Differential Carrier (205-02 Rear Drive Axle/Differential, Removal and Installation).

Both side.
Using the general equipment, remove and discard the differential bearings.
Use the General Equipment: Two Leg Puller

NOTICE: Make sure the mating surfaces are clean and free of oil, dust and debris.

NOTE: Use solvent and Scotch-Brite® pads to remove.
Clean and inspect the differential carrier bearing mating surface.

ASSEMBLY

Both side.
Using the special tool, install the new differential bearings.
Use Special Service Tool: 205-1016 Installer, Differential Bearing. , 205-153 (T80T-4000-W) Handle.

Check the differential ring gear backlash.
Refer to: Ring Gear Backlash Adjustment (205-02 Rear Drive Axle/Differential, General Procedures).

Install the differential carrier.
Refer to: Differential Carrier (205-02 Rear Drive Axle/Differential, Removal and Installation).

Removal and Installation - Rear Halfshaft Seal

Special Tool(s) / General Equipment 205-153 (T80T-4000-W) Handle 307-758Installer, Axle Seal -FWD Feeler Gauge Flat Headed Screw Driver Removal NOTE: The stub shaft seals must be replaced whenever the halfshafts are removed...

Front Drive Axle/Differential

Other information:

Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - B-Pillar Outer Panel

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Plasma Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Removal WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

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Special Tool(s) / General Equipment 205-153 (T80T-4000-W) Handle 303-1246Engine Spreader BarTKIT-2006UF-FLMTKIT-2006UF-ROW 303-1247VCT Spark Plug Tube Seal Remover and InstallerTKIT-2006UF-FLMTKIT-2006UF-ROW 303-1250Seal Installer, Rear MainTKIT-2006UFFLM 303-1531Installer, Front Crank Seal and Damper 303-1634Lift Eyes (2)TKIT-2014D-ROW3TKIT-2014D-FL_ROW 303-335 (T88T-6701-A) Installer, Front Cover Oil SealTKIT-1988-FLMTKIT-1988-F Floor Crane Mounting Stand Plastic Scraper Flat-Bladed Screwdriver Vise Vise Jaw Protectors Materials Name Specification Motorcraft® High Performance Engine RTV SiliconeTA-357 WSE-M4G323-A6 Motorcraft® Silicone Gasket RemoverZC-30-A - Motorcraft® Metal Surface Prep WipesZC-31-B - Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B - NOTICE: During engine repair procedures, cleanliness is extremely important...

Seatbelt Height Adjustment

WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.

Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.