Lincoln Aviator: Fuel and Refueling / Refueling

WARNING: When refueling always shut the engine off and never allow sparks or open flames near the fuel tank filler valve. Never smoke or use a cell phone while refueling. Fuel vapor is extremely hazardous under certain conditions. Avoid inhaling excess fumes.

WARNING: The fuel system may be under pressure. If you hear a hissing sound near the fuel filler inlet, do not refuel until the sound stops. Otherwise, fuel may spray out, which could cause serious personal injury.

WARNING: Do not pry open the fuel tank filler valve. This could damage the fuel system. Failure to follow this instruction could result in fire, personal injury or death.

WARNING: Do not remove the fuel pump nozzle from its fully inserted position when refueling.

WARNING: Stop refueling when the fuel pump nozzle automatically shuts off for the first time. Failure to follow this will fill the expansion space in the fuel tank and could lead to fuel overflowing.

WARNING: Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire.

WARNING: Wait at least five seconds before removing the fuel pump nozzle to allow any residual fuel to drain into the fuel tank.

WARNING: Read and follow all the instructions on the pump island.

  1. When you stop your vehicle, shift into park (P) and switch the ignition off.

    Lincoln Aviator. Refueling

  2. Press the button on the left side of the instrument panel next to the headlamp switch to open the fuel filler door. The fuel filler door can take up to 15 seconds to open before you can insert a fuel filler nozzle.

    Lincoln Aviator. Refueling

  3. Insert the fuel pump nozzle up to the first notch on the nozzle A. Keep it resting on the cover of the fuel tank filler pipe opening.

    Lincoln Aviator. Refueling

  4. Hold the fuel pump nozzle in position B when refueling. Holding the fuel pump nozzle in position A can affect the flow of fuel and shut off the fuel pump nozzle before the fuel tank is full.

    Lincoln Aviator. Refueling

  5. Operate the fuel pump nozzle within the area shown.

    Lincoln Aviator. Refueling

  6. When the pump shuts off, wait 5 seconds, then slowly lift and remove the nozzle.
  7. Fully close the fuel filler door.

Note: To close the fuel filler door, press the center rear edge of the fuel filler door and then release.

Complete the refueling process within 20 minutes. If 20 minutes elapses, press the button on the left side of the instrument panel again. Fuel pump nozzle automatic shut off could occur if you do not press the button on the left side instrument panel.

System Warnings

If the fuel filler door fails to open, an information message appears in the information display.

Lincoln Aviator. Refueling

If the information message appears, do the following:

  1. Check the fuel filler door for anything that may be obstructing its movement, for example ice or snow.
  2. Remove any obstruction from the fuel filler door.
  3. Press the button on the driver door to open the fuel filler door.
  4. If the fuel filler door fails to open and the information message remains in the information display, use the fuel filler door manual override lever.

Fuel Filler Door Manual Override Lever

WARNING: The fuel system may be under pressure. If you hear a hissing sound near the fuel filler inlet, do not refuel until the sound stops. Otherwise, fuel may spray out, which could cause serious personal injury.

Note: The transmission must be in park (P) or neutral (N).

When using the manual override lever do the following:

  1. Switch the ignition on.

    Lincoln Aviator. Refueling

    Note: The manual override lever is in the driver side rear wheel well area.

  2. Pull the manual override lever.
  3. Switch the ignition off.
  4. Complete the refueling process within 20 minutes.

    Adding Fuel From a Portable Fuel Container

    WARNING: Do not insert the nozzle of a fuel container or an aftermarket funnel into the fuel filler neck. This may damage the fuel system filler neck or its seal and cause fuel to run onto the ground...

    Fuel Consumption

    Advertised Capacity The advertised capacity is the maximum amount of fuel that you can add to the fuel tank when the fuel gauge indicates empty.   In addition, the fuel tank contains an empty reserve...

    Other information:

    Lincoln Aviator 2020-2024 Service Manual: Diagnosis and Testing - Body Control Module (BCM)


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    Lincoln Aviator 2020-2024 Service Manual: Removal and Installation - Roof Opening Panel Motor


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    Fastening the Seatbelts

    The front outboard and rear safety restraints in the vehicle are combination lap and shoulder belts.

    Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure that you securely fasten the tongue in the buckle.

    Lincoln Aviator. Fastening the Seatbelts

    To unfasten, press the release button and remove the tongue from the buckle.

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