Lincoln Aviator 2020-2024 Service Manual / Electrical / Battery and Charging System / High Voltage Battery, Mounting and Cables / General Procedures - High Voltage Battery Leak Test - Plug-In Hybrid Electric Vehicle (PHEV)
Lincoln Aviator: High Voltage Battery, Mounting and Cables / General Procedures - High Voltage Battery Leak Test - Plug-In Hybrid Electric Vehicle (PHEV)
Leak detection
NOTE: This test is meant to be a secondary check after a service procedure is performed on the high voltage battery when a seal is disturbed. It is important to follow the workshop manual service procedure to verify a high voltage battery is sealed correctly.
Special Tool(s) / General Equipment
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VACUTEC® Smoke Machine Fuel EVAP Emissions System Tester (or equivalent)
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SNOOP Solution
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Large Adhesive Bandage
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Tape
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Shop Air Supply
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Pressure Test Connectors:
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414-011 PHEV-A, BEV-A Battery Pack (Escape/Kuga/Corsair/Mach-E) .jpg)
414-012 PHEV-A, BEV-A Battery Pack (Escape/Kuga/Corsair/Mach-E) .jpg)
414-013 PHEV-A Battery Pack (Escape/Kuga/Corsair) .jpg)
414-010 PHEV-C Battery Pack (Explorer/Aviator) .jpg)
414-014 BEV-A Battery Pack (Mach-E) .jpg)
414-015 BEV-A Battery Pack (Mach-E)
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VACUTEC® Smoke Machine Fuel EVAP Emissions System Tester (or equivalent)
All Battery Packs
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To begin the setup, make sure the high voltage
battery is removed from the vehicle and placed in an accessible area
where there is room to walk around the entire pack. The high voltage
battery cover should be installed and sealed according to the workshop
manual procedure.
BEV-A Battery Pack
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Connect the pressure test connectors to the front of the high voltage battery.
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Connect the pressure test connector to the rear of the high voltage battery.
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PHEV-A Battery Pack
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Connect the pressure test connectors to the high voltage battery.
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PHEV-C Battery Pack
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Connect the pressure test connector to the high voltage battery.
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All Battery Packs
NOTE: PHEV-C battery pack shown, other battery packs similiar.
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NOTICE: To prevent damage to the vent patch It is important that the non-adhesive bandage be properly sized so that it completely covers the vent patch.
Seal the vent patch by placing a large adhesive bandage directly over the Vent Patch. The patch must be completely be covered by the bandage. Cover the bandage using duct tape or gorilla tape.
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NOTE: Make sure that the VACUTEC® Smoke Machine Fuel EVAP Emissions System Tester is set to Test and not Smoke.
Connect the VACUTEC® Smoke Machine Fuel EVAP Emissions System Tester to a power source and verify it is powered ON (green light indicated on the battery symbol) and that it is connected to shop air. The shop air must be filtered to remove moisture and contaminates. Place and hold the air outlet hose into the air pressurization port on the connector. Set the VACUTEC® Smoke Machine Fuel EVAP Emissions System Tester to TEST.
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Press the Power button on the VACUTEC® Smoke Machine Fuel EVAP Emissions System Tester to begin pressurizing the pack.
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NOTE: The flow meter bead should drop all the way to the bottom and stabilize in order to pass the Gross Leak Check. This can take between 2 to 15 minutes, depending on the pack size. Be aware that the machine may stop pressurizing before its done, which requires pressing the power button again.
As the gauge begins to stabilize, watch the bead.
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If the pack has no gross leaks, the bead should
drop all the way to the bottom (0) and stabilize there. This indicates
the Gross Leak Check has passed. Continue to the SNOOP Solution Test.
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If the bead does not drop all the way to the
bottom, there is a gross seal leak and indicates the Gross Leak Check
has failed. The source could be either loose battery pack cover bolt(s),
battery pack seal, vent patch not covered completely, or one of the
custom connectors. Make sure that the connections are secured.
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Apply SNOOP solution to the pressure test
connector(s). If a leak is found the connector may be damaged and
require replacement.
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If the leak cannot be located: For PHEV-C
battery packs, INSTALL a new battery cover gasket and repeat the Gross
Leak Test. If the leak is still present INSTALL new high voltage and low
voltage connector headers one at a time followed by repeating the Gross
Leak Test until the leak can be corrected. For PHEV-A battery packs,
INSTALL a new connector header and wiring harness assembly and high
voltage battery cover. Do not proceed to the SNOOP Solution Test if the Gross Leak test does not pass.
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If the pack has no gross leaks, the bead should
drop all the way to the bottom (0) and stabilize there. This indicates
the Gross Leak Check has passed. Continue to the SNOOP Solution Test.
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NOTE: SNOOP solution can be difficult to apply in tight areas with deep wells. Instead of using a manual applicator, it is recommended to apply with a spray applicator.
Apply SNOOP solution according to the directions below:
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Make sure the pressure test connector is
secured properly before applying SNOOP solution to all areas of the seal
that might be causing the leaks.
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Apply the SNOOP solution around any seal
disturbed by a prior service procedure. The SNOOP solution should not
bubble anywhere around the seal. If the SNOOP solution actively bubbles
at any point, this indicates a leak exists. Repair or install new
components as necessary to repair the leak and repeat the Gross Leak
Test and the SNOOP Solution Test.
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Make sure the pressure test connector is
secured properly before applying SNOOP solution to all areas of the seal
that might be causing the leaks.
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Apply SNOOP solution to the following components:
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Fasteners
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Gasket sealing surfaces
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Electrical connector headers
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Coolant port assembly
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Weld joints
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The following is an example of a confirmed leak:
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Fasteners
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NOTICE: If the bandage and tape are not removed from the vent patch, damage to the high voltage battery can result.
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Once the pack has been confirmed to be sealed,
disconnect the pressure test connector from the high voltage battery.
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Remove the tape and bandage from the vent
patch. Ensure that the vent patch has not been damaged or pulled off the
battery pack. If damage is found INSTALL a new vent patch.
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Once the pack has been confirmed to be sealed,
disconnect the pressure test connector from the high voltage battery.
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Diagnosis and Testing - High Voltage Battery, Mounting and Cables - Plug-In Hybrid Electric Vehicle (PHEV)
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...
General Procedures - High Voltage System De-energizing
Depower
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Other information:
Lincoln Aviator 2020-2024 Service Manual: General Procedures - Joining Techniques
Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Grinder Plasma Cutter Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B - Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Motorcraft® Metal Surface Prep WipesZC-31-B - Repair NOTE: Weld Bonding-Squeeze Type Resistance Spot Welding (STRW) Method...
Lincoln Aviator 2020-2024 Service Manual: Diagnosis and Testing - Information and Entertainment System
Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action ACM B116A:01 Handset Microphone: General Electrical Failure GO to Pinpoint Test AB ACM B116A:12 Handset Microphone: Circuit Short To Battery GO to Pinpoint Test AB ACM B116A:14 Handset Microphone: Circuit Short To Ground or Open GO to Pinpoint Test AB ACM B117A:01 Backup Microphone: General Electrical Failure GO to Pinpoint Test AB ACM B117A:12 Backup Microphone: Circuit Short To Battery GO to Pinpoint Test AB ACM B117A:14 Backup Microphone: Circuit Short To Ground or Open GO to Pinpoint Test AB ACM B128C:13 Speaker #15: Circuit Open GO to Pinpoint Test G ACM B13F5:01 Microphone 3: General Electrical Failure GO to Pinpoint Test AB ACM B13F5:12 Microphone 3: Circuit Short To Battery GO to Pinpoint Test AB ACM B13F5:14 Microphone 3: Circuit Short To Ground or Open GO to Pinpoint Test AB ACM B150C:01 Automobile Audio Bus (A2B) Node 1: General Electrical Failure GO to Pinpoint Test D ACM B150C:11 Automobile Audio Bus (A2B) Node 1: Circuit Short To Ground GO to Pinpoint Test D ACM B150C:12 Automobile Audio Bus (A2B) Node 1: Circuit Short To Battery GO to Pinpoint Test D ACM B150C:13 Automobile Audio Bus (A2B) Node 1: Circuit Open GO to Pinpoint Test D ACM B150C:55 Automobile Audio Bus (A2B) Node 1: Not Configured GO to Pinpoint Test D ACM B150C:87 Automobile Audio Bus (A2B) Node 1: Missing Message GO to Pinpoint Test D ACM B150C:8F Automobile Audio Bus (A2B) Node 1: Erratic GO to Pinpoint Test D ACM B150C:95 Automobile Audio Bus (A2B) Node 1: Incorrect Assembly GO to Pinpoint Test D ACM B1511:01 Automobile Audio Bus (A2B) Master Node: General Electrical Failure GO to Pinpoint Test D ACM B1511:11 Automobile Audio Bus (A2B) Master Node: Circuit Short To Ground GO to Pinpoint Test D ACM B1511:12 Automobile Audio Bus (A2B) Master Node: Circuit Short To Battery GO to Pinpoint Test D ACM B1511:13 Automobile Audio Bus (A2B) Master Node: Circuit Open GO to Pinpoint Test D ACM B1511:95 Automobile Audio Bus (A2B) Master Node: Incorrect Assembly GO to Pinpoint Test D ACM B1A01:01 Speaker #1: General Electrical Failure GO to Pinpoint Test G ACM B1A01:11 Speaker #1: Circuit Short To Ground GO to Pinpoint Test G ACM B1A01:12 Speaker #1: Circuit Short To Battery GO to Pinpoint Test G ACM B1A01:13 Speaker #1: Circuit Open GO to Pinpoint Test G ACM B1A02:01 Speaker #2: General Electrical Failure GO to Pinpoint Test G ACM B1A02:11 Speaker #2: Circuit Short To Ground GO to Pinpoint Test G ACM B1A02:12 Speaker #2: Circuit Short To Battery GO to Pinpoint Test G ACM B1A02:13 Speaker #2: Circuit Open GO to Pinpoint Test G ACM B1A03:01 Speaker #3: General Electrical Failure GO to Pinpoint Test G ACM B1A03:11 Speaker #3: Circuit Short To Ground GO to Pinpoint Test G ACM B1A03:12 Speaker #3: Circuit Short To Battery GO to Pinpoint Test G ACM B1A03:13 Speaker #3: Circuit Open GO to Pinpoint Test G ACM B1A04:01 Speaker #4: General Electrical Failure GO to Pinpoint Test G ACM B1A04:11 Speaker #4: Circuit Short To Ground GO to Pinpoint Test G ACM B1A04:12 Speaker #4: Circuit Short To Battery GO to Pinpoint Test G ACM B1A04:13 Speaker #4: Circuit Open GO to Pinpoint Test G ACM B1A06:01 Speaker #6: General Electrical Failure GO to Pinpoint Test G ACM B1A06:11 Speaker #6: Circuit Short To Ground GO to Pinpoint Test G ACM B1A06:12 Speaker #6: Circuit Short To Battery GO to Pinpoint Test G ACM B1A06:13 Speaker #6: Circuit Open GO to Pinpoint Test G ACM B1A07:13 Speaker #7: Circuit Open GO to Pinpoint Test G ACM B1A08:13 Speaker #8: Circuit Open GO to Pinpoint Test G ACM B1A09:13 Speaker #9: Circuit Open GO to Pinpoint Test G ACM B1A10:13 Speaker #10: Circuit Open GO to Pinpoint Test G ACM B1A89:11 Satellite Antenna: Circuit Short To Ground GO to Pinpoint Test B ACM B1A89:13 Satellite Antenna: Circuit Open GO to Pinpoint Test B ACM B1D55:11 Antenna #2: Circuit Short To Ground GO to Pinpoint Test A ACM B1D55:15 Antenna #2: Circuit Short To Battery or Open GO to Pinpoint Test A ACM U0100:00 Lost Communication with ECM/PCM "A": No Sub Type Information GO to Pinpoint Test AC ACM U0121:00 Lost Communication With Anti-Lock Brake System (ABS) Control Module: No Sub Type Information GO to Pinpoint Test AD ACM U0140:00 Lost Communication With Body Control Module: No Sub Type Information GO to Pinpoint Test AE ACM U0155:00 Lost Communication With Instrument Panel Cluster (IPC) Control Module: No Sub Type Information GO to Pinpoint Test AG ACM U0238:00 Lost Communication With Digital Audio Control Module "D": No Sub Type Information GO to Pinpoint Test AS ACM U0253:00 Lost Communication With Accessory Protocol Interface Module: No Sub Type Information GO to Pinpoint Test AX ACM U0256:00 Lost Communication With Front Controls Interface Module "A": No Sub Type Information GO to Pinpoint Test AY ACM U201A:51 Control Module Main Calibration Data: Not Programmed GO to Pinpoint Test BE ACM U201B:04 Control Module Calibration Data #2: System Internal Failure GO to Pinpoint Test BE ACM U201B:51 Control Module Calibration Data #2: Not Programmed GO to Pinpoint Test BE ACM U201B:55 Control Module Calibration Data #2: Not Configured GO to Pinpoint Test BE ACM U2024:00 Control Module Cal-Config Data: No Sub Type Information GO to Pinpoint Test BE ACM U2024:57 Control Module Cal-Config Data: Invalid / Incompatible Software Component GO to Pinpoint Test BE ACM U2100:00 Initial Configuration Not Complete: No Sub Type Information GO to Pinpoint Test BE ACM U2101:00 Control Module Configuration Incompatible: No Sub Type Information GO to Pinpoint Test BE ACM U3000:41 Control Module: General Checksum Failure GO to Pinpoint Test BF ACM U3000:42 Control Module: General Memory Failure GO to Pinpoint Test BF ACM U3000:92 Control Module: Performance or Incorrect Operation GO to Pinpoint Test BF ACM U3000:94 Control Module: Unexpected Operation GO to Pinpoint Test BF ACM U3000:96 Control Module: Component Internal Failure GO to Pinpoint Test BF ACM U3003:16 Battery Voltage: Circuit Voltage Below Threshold GO to Pinpoint Test BA ACM U3003:17 Battery Voltage: Circuit Voltage Above Threshold GO to Pinpoint Test BB APIM B108E:01 Display: General Electrical Failure GO to Pinpoint Test N APIM B108E:02 Display: General Signal Failure GO to Pinpoint Test N APIM B108E:4A Display: Incorrect Component Installed GO to Pinpoint Test N APIM B108E:4B Display: Over Temperature GO to Pinpoint Test N APIM B108E:87 Display: Missing Message GO to Pinpoint Test N APIM B119F:01 GPS Antenna: General Electrical Failure GO to Pinpoint Test U APIM B119F:13 GPS Antenna: Circuit Open GO to Pinpoint Test U APIM B1252:11 USB Port: Circuit Short to Ground GO to Pinpoint Test Q APIM B1252:13 USB Port: Circuit Open GO to Pinpoint Test Q APIM B14FD:11 External Media Control Connectivity: Circuit Short To Ground GO to Pinpoint Test Q APIM B1D79:11 Microphone Input: Circuit Short To Ground GO to Pinpoint Test P APIM B1D79:12 Microphone Input: Circuit Short To Battery GO to Pinpoint Test P APIM B1D79:13 Microphone Input: Circuit Open GO to Pinpoint Test P APIM U0100:00 Lost Communication with ECM/PCM "A": No Sub Type Information GO to Pinpoint Test AC APIM U0121:00 Lost Communication With Anti-Lock Brake System (ABS) Control Module: No Sub Type Information GO to Pinpoint Test AD APIM U0140:00 Lost Communication With Body Control Module: No Sub Type Information GO to Pinpoint Test AE APIM U0151:00 Lost Communication With Restraints Control Module: No Sub Type Information GO to Pinpoint Test AF APIM U0155:00 Lost Communication With Instrument Panel Cluster (IPC) Control Module: No Sub Type Information GO to Pinpoint Test AG APIM U0159:00 Lost Communication With Parking Assist Control Module "A": No Sub Type Information GO to Pinpoint Test AH APIM U0162:00 Lost Communication With Navigation Display Module: No Sub Type Information GO to Pinpoint Test N APIM U0184:00 Lost Communication With Radio: No Sub Type Information GO to Pinpoint Test AJ APIM U0196:00 Lost Communication With Entertainment Control Module-Rear "A": No Sub Type Information GO to Pinpoint Test AK APIM U0198:00 Lost Communication With Telematic Control Module: No Sub Type Information GO to Pinpoint Test AL APIM U0208:00 Lost Communication With "Seat Control Module A": No Sub Type Information GO to Pinpoint Test AM APIM U0209:00 Lost Communication With "Seat Control Module B": No Sub Type Information GO to Pinpoint Test AN APIM U020C:00 Lost Communication with Wireless Accessory Charging Module "A": No Sub Type Information GO to Pinpoint Test AO APIM U0214:00 Lost Communication With Remote Function Actuation: No Sub Type Information GO to Pinpoint Test AP APIM U0232:00 Lost Communication With Side Obstacle Detection Control Module - Left: No Sub Type Information GO to Pinpoint Test AQ APIM U0233:00 Lost Communication With Side Obstacle Detection Control Module - Right: No Sub Type Information GO to Pinpoint Test AR APIM U0238:00 Lost Communication With Digital Audio Control Module "D": No Sub Type Information GO to Pinpoint Test AS APIM U023B:00 Lost Communication With Image Processing Module B: No Sub Type Information GO to Pinpoint Test AT APIM U023B:00 Lost Communication with Seat Control Module "G": No Sub Type Information GO to Pinpoint Test AV APIM U023C:00 Lost Communication with Seat Control Module "H": No Sub Type Information GO to Pinpoint Test AW APIM U0256:00 Lost Communication With Front Controls Interface Module "A": No Sub Type Information GO to Pinpoint Test AY APIM U0293:00 Lost Communication With Hybrid/EV Powertrain Control Module: No Sub Type Information GO to Pinpoint Test AZ APIM U0415:00 Invalid Data Received From Anti-Lock Brake System (ABS) Control Module: No Sub Type Information GO to Pinpoint Test BD APIM U0422:00 Invalid Data Received From Body Control Module: No Sub Type Information GO to Pinpoint Test BD APIM U0423:00 Invalid Data Received From Instrument Panel Cluster (IPC) Control Module: No Sub Type Information GO to Pinpoint Test BD APIM U0452:00 Invalid Data Received From Restraints Control Module: No Sub Type Information GO to Pinpoint Test BD APIM U1A00:87 Private Communication Network: Missing Message GO to Pinpoint Test B APIM U2017:45 Control Module Software #2: Program Memory Failure GO to Pinpoint Test BE APIM U2017:51 Control Module Software #2: Not Programmed GO to Pinpoint Test BE APIM U2017:52 Control Module Software #2: Not Activated GO to Pinpoint Test BE APIM U2017:54 Control Module Software #2: Missing Calibration GO to Pinpoint Test BE APIM U2100:00 Initial Configuration Not Complete: No Sub Type Information GO to Pinpoint Test BE APIM U2101:00 Control Module Configuration Incompatible: No Sub Type Information GO to Pinpoint Test BE APIM U3000:04 Control Module: System Internal Failure GO to Pinpoint Test BF APIM U3000:09 Control Module: Component Failure GO to Pinpoint Test BF APIM U3000:41 Control Module: General Checksum Failure GO to Pinpoint Test BF APIM U3000:88 Control Module: Bus Off GO to Pinpoint Test BC APIM U3003:16 Battery Voltage: Circuit Voltage Below Threshold GO to Pinpoint Test BA APIM U3003:17 Battery Voltage: Circuit Voltage Above Threshold GO to Pinpoint Test BB DSP B128A:01 Speaker #13: General Electrical Failure GO to Pinpoint Test J DSP B128A:11 Speaker #13: Circuit Short To Ground GO to Pinpoint Test J DSP B128A:12 Speaker #13: Circuit Short To Battery GO to Pinpoint Test J DSP B128A:13 Speaker #13: Circuit Open GO to Pinpoint Test J DSP B128B:01 Speaker #14: General Electrical Failure GO to Pinpoint Test J DSP B128B:11 Speaker #14: Circuit Short To Ground GO to Pinpoint Test J DSP B128B:12 Speaker #14: Circuit Short To Battery GO to Pinpoint Test J DSP B128B:13 Speaker #14: Circuit Open GO to Pinpoint Test J DSP B128C:01 Speaker #15: General Electrical Failure GO to Pinpoint Test J DSP B128C:11 Speaker #15: Circuit Short To Ground GO to Pinpoint Test J DSP B128C:12 Speaker #15: Circuit Short To Battery GO to Pinpoint Test J DSP B128C:13 Speaker #15: Circuit Open GO to Pinpoint Test J DSP B128D:01 Speaker #16: General Electrical Failure GO to Pinpoint Test J DSP B128D:11 Speaker #16: Circuit Short To Ground GO to Pinpoint Test J DSP B128D:12 Speaker #16: Circuit Short To Battery GO to Pinpoint Test J DSP B128D:13 Speaker #16: Circuit Open GO to Pinpoint Test J DSP B128E:01 Speaker #17: General Electrical Failure GO to Pinpoint Test J DSP B128E:11 Speaker #17: Circuit Short To Ground GO to Pinpoint Test J DSP B128E:12 Speaker #17: Circuit Short To Battery GO to Pinpoint Test J DSP B128E:13 Speaker #17: Circuit Open GO to Pinpoint Test J DSP B128F:01 Speaker #18: General Electrical Failure GO to Pinpoint Test J DSP B128F:11 Speaker #18: Circuit Short To Ground GO to Pinpoint Test J DSP B128F:12 Speaker #18: Circuit Short To Battery GO to Pinpoint Test J DSP B128F:13 Speaker #18: Circuit Open GO to Pinpoint Test J DSP B1290:01 Speaker #19: General Electrical Failure GO to Pinpoint Test J DSP B1290:11 Speaker #19: Circuit Short To Ground GO to Pinpoint Test J DSP B1290:12 Speaker #19: Circuit Short To Battery GO to Pinpoint Test J DSP B1290:13 Speaker #19: Circuit Open GO to Pinpoint Test J DSP B1291:01 Speaker #20: General Electrical Failure GO to Pinpoint Test J DSP B1291:11 Speaker #20: Circuit Short To Ground GO to Pinpoint Test J DSP B1291:12 Speaker #20: Circuit Short To Battery GO to Pinpoint Test J DSP B1291:13 Speaker #20: Circuit Open GO to Pinpoint Test J DSP B13FB:11 Audio Enable Line: Circuit Short To Ground GO to Pinpoint Test D DSP B1A01:01 Speaker #1: General Electrical Failure GO to Pinpoint Test I DSP B1A01:01 Speaker #1: General Electrical Failure GO to Pinpoint Test J DSP B1A01:11 Speaker #1: Circuit Short To Ground GO to Pinpoint Test I DSP B1A01:11 Speaker #1: Circuit Short To Ground GO to Pinpoint Test J DSP B1A01:12 Speaker #1: Circuit Short To Battery GO to Pinpoint Test I DSP B1A01:12 Speaker #1: Circuit Short To Battery GO to Pinpoint Test J DSP B1A01:13 Speaker #1: Circuit Open GO to Pinpoint Test I DSP B1A01:13 Speaker #1: Circuit Open GO to Pinpoint Test J DSP B1A02:01 Speaker #2: General Electrical Failure GO to Pinpoint Test I DSP B1A02:01 Speaker #2: General Electrical Failure GO to Pinpoint Test J DSP B1A02:11 Speaker #2: Circuit Short To Ground GO to Pinpoint Test I DSP B1A02:11 Speaker #2: Circuit Short To Ground GO to Pinpoint Test J DSP B1A02:12 Speaker #2: Circuit Short To Battery GO to Pinpoint Test I DSP B1A02:12 Speaker #2: Circuit Short To Battery GO to Pinpoint Test J DSP B1A02:13 Speaker #2: Circuit Open GO to Pinpoint Test I DSP B1A02:13 Speaker #2: Circuit Open GO to Pinpoint Test J DSP B1A03:01 Speaker #3: General Electrical Failure GO to Pinpoint Test I DSP B1A03:01 Speaker #3: General Electrical Failure GO to Pinpoint Test J DSP B1A03:11 Speaker #3: Circuit Short To Ground GO to Pinpoint Test I DSP B1A03:11 Speaker #3: Circuit Short To Ground GO to Pinpoint Test J DSP B1A03:12 Speaker #3: Circuit Short To Battery GO to Pinpoint Test I DSP B1A03:12 Speaker #3: Circuit Short To Battery GO to Pinpoint Test J DSP B1A03:13 Speaker #3: Circuit Open GO to Pinpoint Test I DSP B1A03:13 Speaker #3: Circuit Open GO to Pinpoint Test J DSP B1A04:01 Speaker #4: General Electrical Failure GO to Pinpoint Test I DSP B1A04:01 Speaker #4: General Electrical Failure GO to Pinpoint Test J DSP B1A04:11 Speaker #4: Circuit Short To Ground GO to Pinpoint Test I DSP B1A04:11 Speaker #4: Circuit Short To Ground GO to Pinpoint Test J DSP B1A04:12 Speaker #4: Circuit Short To Battery GO to Pinpoint Test I DSP B1A04:12 Speaker #4: Circuit Short To Battery GO to Pinpoint Test J DSP B1A04:13 Speaker #4: Circuit Open GO to Pinpoint Test I DSP B1A04:13 Speaker #4: Circuit Open GO to Pinpoint Test J DSP B1A05:01 Speaker #5: General Electrical Failure GO to Pinpoint Test I DSP B1A05:01 Speaker #5: General Electrical Failure GO to Pinpoint Test J DSP B1A05:11 Speaker #5: Circuit Short To Ground GO to Pinpoint Test I DSP B1A05:11 Speaker #5: Circuit Short To Ground GO to Pinpoint Test J DSP B1A05:12 Speaker #5: Circuit Short To Battery GO to Pinpoint Test I DSP B1A05:12 Speaker #5: Circuit Short To Battery GO to Pinpoint Test J DSP B1A05:13 Speaker #5: Circuit Open GO to Pinpoint Test I DSP B1A05:13 Speaker #5: Circuit Open GO to Pinpoint Test J DSP B1A06:01 Speaker #6: General Electrical Failure GO to Pinpoint Test I DSP B1A06:01 Speaker #6: General Electrical Failure GO to Pinpoint Test J DSP B1A06:11 Speaker #6: Circuit Short To Ground GO to Pinpoint Test I DSP B1A06:11 Speaker #6: Circuit Short To Ground GO to Pinpoint Test J DSP B1A06:12 Speaker #6: Circuit Short To Battery GO to Pinpoint Test I DSP B1A06:12 Speaker #6: Circuit Short To Battery GO to Pinpoint Test J DSP B1A06:13 Speaker #6: Circuit Open GO to Pinpoint Test I DSP B1A06:13 Speaker #6: Circuit Open GO to Pinpoint Test J DSP B1A07:01 Speaker #7: General Electrical Failure GO to Pinpoint Test I DSP B1A07:01 Speaker #7: General Electrical Failure GO to Pinpoint Test J DSP B1A07:11 Speaker #7: Circuit Short To Ground GO to Pinpoint Test I DSP B1A07:11 Speaker #7: Circuit Short To Ground GO to Pinpoint Test J DSP B1A07:12 Speaker #7: Circuit Short To Battery GO to Pinpoint Test I DSP B1A07:12 Speaker #7: Circuit Short To Battery GO to Pinpoint Test J DSP B1A07:13 Speaker #7: Circuit Open GO to Pinpoint Test I DSP B1A07:13 Speaker #7: Circuit Open GO to Pinpoint Test J DSP B1A08:01 Speaker #8: General Electrical Failure GO to Pinpoint Test I DSP B1A08:01 Speaker #8: General Electrical Failure GO to Pinpoint Test J DSP B1A08:11 Speaker #8: Circuit Short To Ground GO to Pinpoint Test I DSP B1A08:11 Speaker #8: Circuit Short To Ground GO to Pinpoint Test J DSP B1A08:12 Speaker #8: Circuit Short To Battery GO to Pinpoint Test I DSP B1A08:12 Speaker #8: Circuit Short To Battery GO to Pinpoint Test J DSP B1A08:13 Speaker #8: Circuit Open GO to Pinpoint Test I DSP B1A08:13 Speaker #8: Circuit Open GO to Pinpoint Test J DSP B1A09:01 Speaker #9: General Electrical Failure GO to Pinpoint Test I DSP B1A09:01 Speaker #9: General Electrical Failure GO to Pinpoint Test J DSP B1A09:11 Speaker #9: Circuit Short To Ground GO to Pinpoint Test I DSP B1A09:11 Speaker #9: Circuit Short To Ground GO to Pinpoint Test J DSP B1A09:12 Speaker #9: Circuit Short To Battery GO to Pinpoint Test I DSP B1A09:12 Speaker #9: Circuit Short To Battery GO to Pinpoint Test J DSP B1A09:13 Speaker #9: Circuit Open GO to Pinpoint Test I DSP B1A09:13 Speaker #9: Circuit Open GO to Pinpoint Test J DSP B1A10:01 Speaker #10: General Electrical Failure GO to Pinpoint Test I DSP B1A10:01 Speaker #10: General Electrical Failure GO to Pinpoint Test J DSP B1A10:11 Speaker #10: Circuit Short To Ground GO to Pinpoint Test I DSP B1A10:11 Speaker #10: Circuit Short To Ground GO to Pinpoint Test J DSP B1A10:12 Speaker #10: Circuit Short To Battery GO to Pinpoint Test I DSP B1A10:12 Speaker #10: Circuit Short To Battery GO to Pinpoint Test J DSP B1A10:13 Speaker #10: Circuit Open GO to Pinpoint Test I DSP B1A10:13 Speaker #10: Circuit Open GO to Pinpoint Test J DSP B1A11:01 Speaker #11: General Electrical Failure GO to Pinpoint Test I DSP B1A11:01 Speaker #11: General Electrical Failure GO to Pinpoint Test J DSP B1A11:11 Speaker #11: Circuit Short To Ground GO to Pinpoint Test I DSP B1A11:11 Speaker #11: Circuit Short To Ground GO to Pinpoint Test J DSP B1A11:12 Speaker #11: Circuit Short To Battery GO to Pinpoint Test I DSP B1A11:12 Speaker #11: Circuit Short To Battery GO to Pinpoint Test J DSP B1A11:13 Speaker #11: Circuit Open GO to Pinpoint Test I DSP B1A11:13 Speaker #11: Circuit Open GO to Pinpoint Test J DSP B1A12:01 Speaker #12: General Electrical Failure GO to Pinpoint Test I DSP B1A12:01 Speaker #12: General Electrical Failure GO to Pinpoint Test J DSP B1A12:11 Speaker #12: Circuit Short To Ground GO to Pinpoint Test I DSP B1A12:11 Speaker #12: Circuit Short To Ground GO to Pinpoint Test J DSP B1A12:12 Speaker #12: Circuit Short To Battery GO to Pinpoint Test I DSP B1A12:12 Speaker #12: Circuit Short To Battery GO to Pinpoint Test J DSP B1A12:13 Speaker #12: Circuit Open GO to Pinpoint Test I DSP B1A12:13 Speaker #12: Circuit Open GO to Pinpoint Test J DSP U0100:00 Lost Communication with ECM/PCM "A": No Sub Type Information GO to Pinpoint Test AC DSP U0140:00 Lost Communication With Body Control Module: No Sub Type Information GO to Pinpoint Test AE DSP U0155:00 Lost Communication With Instrument Panel Cluster (IPC) Control Module: No Sub Type Information GO to Pinpoint Test AG DSP U0184:00 Lost Communication With Radio: No Sub Type Information GO to Pinpoint Test AJ DSP U0253:00 Lost Communication With Accessory Protocol Interface Module: No Sub Type Information GO to Pinpoint Test AX DSP U0256:00 Lost Communication With Front Controls Interface Module "A": No Sub Type Information GO to Pinpoint Test AY DSP U0422:00 Invalid Data Received From Body Control Module: No Sub Type Information GO to Pinpoint Test BD DSP U201A:51 Control Module Main Calibration Data: Not Programmed GO to Pinpoint Test BE DSP U2024:41 Control Module Cal-Config Data: General Checksum Failure GO to Pinpoint Test BE DSP U2024:48 Control Module Cal-Config Data: Supervision Software GO to Pinpoint Test BE DSP U2024:51 Control Module Cal-Config Data: Not Programmed GO to Pinpoint Test BE DSP U2100:00 Initial Configuration Not Complete: No Sub Type Information GO to Pinpoint Test BE DSP U2101:00 Control Module Configuration Incompatible: No Sub Type Information GO to Pinpoint Test BE DSP U3000:41 Control Module: General Checksum Failure GO to Pinpoint Test BF DSP U3000:42 Control Module: General Memory Failure GO to Pinpoint Test BF DSP U3003:16 Battery Voltage: Circuit Voltage Below Threshold GO to Pinpoint Test BA DSP U3003:17 Battery Voltage: Circuit Voltage Above Threshold GO to Pinpoint Test BB FCIMB B10B8:63 Push Buttons: Circuit / Component Protection Time-Out GO to Pinpoint Test M FCIMB B10B8:63 Push Buttons: Circuit / Component Protection Time-Out GO to Pinpoint Test BF FCIMB U0140:00 Lost Communication With Body Control Module: No Sub Type Information GO to Pinpoint Test AE FCIMB U0151:00 Lost Communication With Restraints Control Module: No Sub Type Information GO to Pinpoint Test AF FCIMB U0164:00 Lost Communication With HVAC Control Module: No Sub Type Information GO to Pinpoint Test AI FCIMB U0249:00 Lost Communication With Accessory Protocol Interface Module: No Sub Type Information GO to Pinpoint Test AU FCIMB U0253:00 Lost Communication With Accessory Protocol Interface Module: No Sub Type Information GO to Pinpoint Test AX FCIMB U0422:81 Invalid Data Received From Body Control Module: Invalid Serial Data Received GO to Pinpoint Test BD FCIMB U0554:00 Invalid Data Received From Accessory Protocol Interface Module: No Sub Type Information GO to Pinpoint Test BD FCIMB U2100:00 Initial Configuration Not Complete: No Sub Type Information GO to Pinpoint Test BE FCIMB U3000:49 Control Module: Internal Electronic Failure GO to Pinpoint Test BF FCIMB U3003:16 Battery Voltage: Circuit Voltage Below Threshold GO to Pinpoint Test BA FCIMB U3003:17 Battery Voltage: Circuit Voltage Above Threshold GO to Pinpoint Test BB RACM U0100:00 Lost Communication with ECM/PCM "A": No Sub Type Information GO to Pinpoint Test AC RACM U0140:00 Lost Communication With Body Control Module: No Sub Type Information GO to Pinpoint Test AE RACM U0155:00 Lost Communication With Instrument Panel Cluster (IPC) Control Module: No Sub Type Information GO to Pinpoint Test AG RACM U0162:00 Lost Communication With Navigation Display Module: No Sub Type Information GO to Pinpoint Test BF RACM U0184:00 Lost Communication With Radio: No Sub Type Information GO to Pinpoint Test AJ RACM U0238:00 Lost Communication With Digital Audio Control Module "D": No Sub Type Information GO to Pinpoint Test AS RACM U0253:00 Lost Communication With Accessory Protocol Interface Module: No Sub Type Information GO to Pinpoint Test AX RACM U2100:00 Initial Configuration Not Complete: No Sub Type Information GO to Pinpoint Test BE RACM U2101:00 Control Module Configuration Incompatible: No Sub Type Information GO to Pinpoint Test BE RACM U3000:41 Control Module: General Checksum Failure GO to Pinpoint Test BF RACM U3000:42 Control Module: General Memory Failure GO to Pinpoint Test BF RACM U3003:16 Battery Voltage: Circuit Voltage Below Threshold GO to Pinpoint Test BA RACM U3003:17 Battery Voltage: Circuit Voltage Above Threshold GO to Pinpoint Test BB SIMA B11AF:11 Phone Button: Circuit Short To Ground GO to Pinpoint Test L SIMA B11AF:12 Phone Button: Circuit Short To Battery GO to Pinpoint Test L SIMA B11AF:13 Phone Button: Circuit Open GO to Pinpoint Test L SIMA B11AF:71 Phone Button: Actuator Stuck GO to Pinpoint Test L SIMA B137F:71 Steering Wheel Left Switch Pack: Actuator Stuck GO to Pinpoint Test BF SIMA B1380:4A Steering Wheel Right Switch Pack: Incorrect Component Installed GO to Pinpoint Test L SIMA B1380:71 Steering Wheel Right Switch Pack: Actuator Stuck GO to Pinpoint Test L TCU B1246:11 GSM (Group System for Mobile) Antenna: Circuit Short To Ground GO to Pinpoint Test W TCU B1246:12 GSM (Group System for Mobile) Antenna: Circuit Short To Battery GO to Pinpoint Test W TCU B1246:13 GSM (Group System for Mobile) Antenna: Circuit Open GO to Pinpoint Test W TCU B1D55:11 Antenna #2: Circuit Short To Ground GO to Pinpoint Test X TCU B1D55:12 Antenna #2: Circuit Short To Battery GO to Pinpoint Test X TCU B1D55:13 Antenna #2: Circuit Open GO to Pinpoint Test X TCU U0100:00 Lost Communication with ECM/PCM "A": No Sub Type Information GO to Pinpoint Test AC TCU U0140:00 Lost Communication With Body Control Module: No Sub Type Information GO to Pinpoint Test AE TCU U0155:00 Lost Communication With Instrument Panel Cluster (IPC) Control Module: No Sub Type Information GO to Pinpoint Test AG TCU U0253:00 Lost Communication With Accessory Protocol Interface Module: No Sub Type Information GO to Pinpoint Test AX TCU U0422:00 Invalid Data Received From Body Control Module: No Sub Type Information GO to Pinpoint Test BD TCU U0554:00 Invalid Data Received From Accessory Protocol Interface Module: No Sub Type Information GO to Pinpoint Test BD TCU U2100:00 Initial Configuration Not Complete: No Sub Type Information GO to Pinpoint Test BE TCU U2101:00 Control Module Configuration Incompatible: No Sub Type Information GO to Pinpoint Test BE TCU U3000:04 Control Module: System Internal Failure GO to Pinpoint Test BF TCU U3000:09 Control Module: Component Failure GO to Pinpoint Test BF TCU U3000:41 Control Module: General Checksum Failure GO to Pinpoint Test BF TCU U3000:42 Control Module: General Memory Failure GO to Pinpoint Test BF TCU U3000:52 Control Module: Not Activated GO to Pinpoint Test BF TCU U3000:56 Control Module: Invalid / Incompatible Configuration GO to Pinpoint Test BF TCU U3003:16 Battery Voltage: Circuit Voltage Below Threshold GO to Pinpoint Test BA TCU U3003:17 Battery Voltage: Circuit Voltage Above Threshold GO to Pinpoint Test BB Symptom Charts Symptom Chart: Radio Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
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Seatbelt Height Adjustment
WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.
Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.
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