Lincoln Aviator 2020-2024 Service Manual / Body and Paint / Body and Paint / Front End Body Panels / Removal and Installation - Fender - Plug-In Hybrid Electric Vehicle (PHEV)

Lincoln Aviator: Front End Body Panels / Removal and Installation - Fender - Plug-In Hybrid Electric Vehicle (PHEV)

Special Tool(s) / General Equipment

Knife

Materials

Name Specification
Flexible Foam Repair
3M™ 08463, LORD Fusor® 121
-
 

Removal

NOTE: Removal steps in this procedure may contain installation details.

NOTE: RH shown, LH similar.

  1. Remove the fender splash shield.
    Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
  1. PHEVvehicles remove the charge port light ring.
  1. Remove the headlamp assembly.
    Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
    1. Remove the retainers.
    1. Gently pull up to release the clips and remove the RH hood air deflector.
  1. Remove the retainers and the fender flange finisher.
  1. Remove the nut and the cover.
    Torque: 80 lb.in (9 Nm)
  1. Remove the stud.
    Torque: 97 lb.in (11 Nm)
  1. Remove the rocker panel moulding.
    Refer to: Rocker Panel Moulding (501-08 Exterior Trim and Ornamentation, Removal and Installation).
  1. Remove the bolts.
    Torque: 97 lb.in (11 Nm)
  1. Remove the bolt.
    Torque: 97 lb.in (11 Nm)
  1. NOTE: Follow the unique installation step when installing the fender.

    Using a knife, cut the foam sealant between the fender and the body.
    Use the General Equipment: Knife
  1. Remove the following items:
    1. Remove the bolts.
      Torque: 97 lb.in (11 Nm)
    2. Remove the fender.
  1. Remove any excess debris left on the body.
  1. NOTE: This step is only necessary when installing a new component.

    Pull and remove the front fender plate assembly.

Installation

  1. To install, reverse the removal procedure.
  1. Before installation of the fender, apply a continuous stream of Fusor® 121 material along the entire span of the baffle-body attachment area.
    Material: Flexible Foam Repair / 3M™ 08463, LORD Fusor® 121

    Removal and Installation - Fender

    Special Tool(s) / General Equipment Knife Materials Name Specification Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  Removal NOTE: Removal steps in this procedure may contain installation details...

    Removal and Installation - Fender Splash Shield

    Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: LH side shown, RH side similar. Remove the wheel and tire...

    Other information:

    Lincoln Aviator 2020-2024 Service Manual: General Procedures - Piston Diameter


    Check Measure the piston diameter 90 degrees from the piston pin and piston diameter (DN) height down from the top of the piston at the point indicated. Refer to specifications for the piston diameter (DN) height. Refer to: Specifications (303-01A Engine - 3...

    Lincoln Aviator 2020-2024 Service Manual: Overhaul - Transmission


    Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge 205-1018Installation Tube 307-003 (T57L-500-B) Holding Fixture, Transmission 307-091Handle, Torque ConverterTKIT-2009TC-F 307-309Remover, Torque Converter SealTKIT-1994-FMH/FLMHTKIT-1994-LMH/MHTKIT-1994-FH 307-346 (T97T-7902-A) Retainer, Torque ConverterTKIT-1998-LM (NavigatoR)TKIT-1997-F/FLM/LT 307-549Installer, Shift Shaft Fluid SealTKIT-2005D1-F1 307-5842-6 Spring CompressorTKIT-2006UF-FLMTKIT-2006UF-ROW 307-589Overdrive clutch and balance piston service setTKIT-2006UF-FLMTKIT-2006UF-ROW 307-651Bracket, Pump Remover/Installer 307-651-02Lift fixture adapter for 307-651 307-661Gauge, End PlayTKIT-2009C-FTKIT-2009C-ROW 307-661-01Spacers/Plate, Clearance Gage 307-662Gauge, Clutch Pack EndplayTKIT-2009C-FTKIT-2009C-ROW 307-691Tester, Torque Convertor Leak 307-732Tool Kit, Torque Converter Flusher 307-732-02Adapter for 307-732 Converter flushing Mandrel 307-736Installer, Pump Drive Gear Bearing 307-737Press Tool, Oil Pump Drive Idler Gear 307-741Spring Compressor, F Clutch 307-743Remover, Pump Drive Gear 307-746Remover, Transmission Wiring Harness Connector 307-780Converter Seal installer 307-782Installer, Output Shaft Seal 307-783Installer, Roll Pin 307-784One way clutch alignment tool 307-785Clutch spring compressor 307-786F7 Seal Installer/Sizer Input Shaft 307-787F8 Seal Installer/Sizer Input Shaft 307-790Endplay Check Gauge 307-796F2 Seal Guide, Installer & Sizer 307-797Installer, Alignment Studs (3) & Alignment Pin (All 10R) 307-803F1 Seal Guide, Installer & Sizer 307-804F9 Seal Guide, Installer & Sizer Rubber Mallet Hydraulic Press Punch Wooden Block Magnet Materials Name Specification Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV WSS-M2C949-A, MERCON® ULV  All vehicles Transmission overhaul includes the following: Complete disassembly of the transmission Cleaning and inspecting of all components Replacement of all seals, gaskets, and one time use components...

    Categories

    Child Safety Locks

    When the child safety locks are set, you cannot open the rear doors from the inside.

    Lincoln Aviator. Child Safety Locks

    The child safety lock control is on the driver door.

    Press the control to switch the child safety locks on. Press the control again to switch them off. A light on the child safety control illuminates when you switch them on.

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