Lincoln Aviator: Front End Body Panels / Removal and Installation - Fender - Plug-In Hybrid Electric Vehicle (PHEV)
Special Tool(s) /
General Equipment
Materials
Name |
Specification |
Flexible Foam Repair 3M™ 08463, LORD Fusor® 121 |
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|
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
RH shown, LH similar.
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Remove the fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
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PHEVvehicles remove the charge port light ring.
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Remove the headlamp assembly.
Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
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Remove the retainers.
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Gently pull up to release the clips and remove the RH hood air deflector.
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Remove the retainers and the fender flange finisher.
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Remove the nut and the cover.
Torque:
80 lb.in (9 Nm)
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Remove the stud.
Torque:
97 lb.in (11 Nm)
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Remove the rocker panel moulding.
Refer to: Rocker Panel Moulding (501-08 Exterior Trim and Ornamentation, Removal and Installation).
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Remove the bolts.
Torque:
97 lb.in (11 Nm)
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Remove the bolt.
Torque:
97 lb.in (11 Nm)
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NOTE:
Follow the unique installation step when installing the fender.
Using a knife, cut the foam sealant between the fender and the body.
Use the General Equipment: Knife
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Remove the following items:
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Remove the bolts.
Torque:
97 lb.in (11 Nm)
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Remove the fender.
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Remove any excess debris left on the body.
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NOTE:
This step is only necessary when installing a new component.
Pull and remove the front fender plate assembly.
Installation
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To install, reverse the removal procedure.
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Before installation of the fender, apply a continuous
stream of Fusor® 121 material along the entire span of the baffle-body
attachment area.
Material: Flexible Foam Repair
/ 3M™ 08463, LORD Fusor® 121
Special Tool(s) /
General Equipment
Knife
Materials
Name
Specification
Flexible Foam Repair3M™ 08463, LORD Fusor® 121
-
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
Remove the wheel and tire...
Other information:
Front Doors
Press the door release button on
the armrest to release the door.
Push the door out to open the
door.
Rear Doors
Press the unlock switch on the
door and then press the door
release button on the armrest to
release the door. The first press unlocks the
door and the second press unlatches the
door...
Special Tool(s) /
General Equipment
303-1567Sizer, Teflon SealTKIT-2010C-FLM
307-005
(T59L-100-B)
Slide Hammer
310-205Fuel Injector Brush
310-206Remover, Fuel InjectorTKIT-2009A-FLM
310-207Installer, Fuel Injector Seal AssemblyTKIT-2009A-FLM
Removal
Release the fuel system pressure...