Lincoln Aviator: Front End Body Panels / Removal and Installation - Fender

Special Tool(s) / General Equipment

Knife

Materials

Name Specification
Flexible Foam Repair
3M™ 08463, LORD Fusor® 121
-
 

Removal

NOTE: Removal steps in this procedure may contain installation details.

NOTE: RH shown, LH similar.

  1. Remove the fender splash shield.
    Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
  1. Remove the headlamp assembly.
    Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
    1. Remove the retainers.
    1. Gently pull up to release the clips and remove the RH hood air deflector.
  1. Remove the retainers and the fender flange finisher.
  1. Remove the nut and the cover.
    Torque: 80 lb.in (9 Nm)
  1. Remove the stud.
    Torque: 97 lb.in (11 Nm)
  1. Remove the rocker panel moulding.
    Refer to: Rocker Panel Moulding (501-08 Exterior Trim and Ornamentation, Removal and Installation).
  1. Remove the bolts.
    Torque: 97 lb.in (11 Nm)
  1. Remove the bolt.
    Torque: 97 lb.in (11 Nm)
  1. NOTE: Follow the unique installation step when installing the fender.

    Using a knife, cut the foam sealant between the fender and the body.
    Use the General Equipment: Knife
  1. Remove the following items:
    1. Remove the bolts.
      Torque: 97 lb.in (11 Nm)
    2. Remove the fender.
  1. Remove any excess debris left on the body.
  1. NOTE: This step is only necessary when installing a new component.

    Pull and remove the front fender plate assembly.

Installation

  1. To install, reverse the removal procedure.
  1. Before installation of the fender, apply a continuous stream of Fusor® 121 material along the entire span of the baffle-body attachment area.
    Material: Flexible Foam Repair / 3M™ 08463, LORD Fusor® 121

    Removal and Installation - Engine Rear Undershield

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the Engine front undershield. Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation)...

    Removal and Installation - Fender - Plug-In Hybrid Electric Vehicle (PHEV)

    Special Tool(s) / General Equipment Knife Materials Name Specification Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  Removal NOTE: Removal steps in this procedure may contain installation details...

    Other information:

    Lincoln Aviator 2020-2025 Owners Manual: Cleaning Leather Seats


    Note: Follow the same procedure as cleaning leather seats for cleaning leather instrument panels and leather interior trim surfaces. For routine cleaning, wipe the surface with a soft, damp cloth and a mild soap and water solution. Dry the area with a clean, soft cloth...

    Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Parking, Rear and License Plate Lamps


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   BCM B10F3:11 Left Front Position Light:Circuit Short to Ground   GO to Pinpoint Test D   BCM B10F3:15 Left Front Position Light:Circuit Short to Battery or Open   GO to Pinpoint Test D   BCM B10F4:11 Right Front Position Light:Circuit Short to Ground   GO to Pinpoint Test D   BCM B10F4:15 Right Front Position Light:Circuit Short to Battery or Open   GO to Pinpoint Test D   BCM B1445:11 Rear Park Lamps Output:Circuit Short to Ground   GO to Pinpoint Test D   BCM B1445:15 Rear Park Lamps Output:Circuit Short to Battery or Open   GO to Pinpoint Test D   BCM B149E:11 Left Front Position/Sidemarker:Circuit Short To Ground   GO to Pinpoint Test D   BCM B149E:15 Left Front Position/Sidemarker:Circuit Short To Battery or Open   GO to Pinpoint Test D   BCM B149F:11 Right Front Position/Sidemarker:Circuit Short To Ground   GO to Pinpoint Test D   BCM B149F:15 Right Front Position/Sidemarker:Circuit Short To Battery or Open   GO to Pinpoint Test D   BCM B14A2:11 Tailgate/Liftgate Applique Lamps:Circuit Short To Ground   GO to Pinpoint Test D   BCM B14A2:15 Tailgate/Liftgate Applique Lamps:Circuit Short To Battery or Open   GO to Pinpoint Test D   BCM B14B2:11 Left Position Lamps:Circuit Short To Ground   GO to Pinpoint Test D   BCM B14B2:15 Left Position Lamps:Circuit Short To Battery or Open   GO to Pinpoint Test D   BCM B14B3:11 Right Position Lamps:Circuit Short To Ground   GO to Pinpoint Test D   BCM B14B3:15 Right Position Lamps:Circuit Short To Battery or Open   GO to Pinpoint Test D   BCM B14E4:01 Extra Enhanced Exterior Lighting System:General Electrical Failure   GO to Pinpoint Test E   BCM B14E4:08 Extra Enhanced Exterior Lighting System:Bus Signal / Message Failure   GO to Pinpoint Test E   BCM B14E4:1C Extra Enhanced Exterior Lighting System:Circuit Voltage Out of Range   GO to Pinpoint Test E   BCM B14E4:49 Extra Enhanced Exterior Lighting System:Internal Electronic Failure   GO to Pinpoint Test E   BCM B14E4:55 Extra Enhanced Exterior Lighting System:Not Configured   GO to Pinpoint Test E   BCM B14E4:61 Extra Enhanced Exterior Lighting System:Signal Calculation Failure   GO to Pinpoint Test E Symptom Charts Symptom Chart: Parking, Rear and License Plate Lamps Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

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