Lincoln Aviator 2020-2022 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Removal and Installation - Transfer Case Front Output Shaft Seal

Lincoln Aviator: Transfer Case / Removal and Installation - Transfer Case Front Output Shaft Seal

Special Tool(s) / General Equipment

205-1018
Installation Tube
205-1067
Installer, Output Shaft AWD

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the transfer case.
    Refer to: Transfer Case (307-07B Transfer Case, Removal).
  1. Remove the transfer case output shaft seal cover.
  1. Remove and discard the transfer case output shaft seal.

Installation

  1. NOTE: Apply petroleum jelly to the outer circumference of the oil seal.

    Use Special Service Tool: 205-1067  Installer, Output Shaft AWD. , 205-1018  Installation Tube.
  1. Install the transfer case.
    Refer to: Transfer Case (307-07B Transfer Case, Installation).

    General Procedures - Transfer Case Fluid Level Check

    Activation Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). NOTE: Make sure that the vehicle is standing on a level surface...

    Removal and Installation - Transfer Case Input Shaft Seal

    Special Tool(s) / General Equipment 205-1018Installation Tube 308-943Installer, Input Seal Removal With the vehicle in NEUTRAL, position it on a hoist...

    Other information:

    Lincoln Aviator 2020-2022 Service Manual: General Procedures - Adaptive Learning Drive Cycle


    Programming NOTE: Perform the adaptive learning drive cycle on a level road surface. Using the scan tool, clear the DTCs (Diagnostic Trouble Codes) and Transmission Adaptive Tables. Drive the vehicle until the engine and transmission reach normal operating temperature...

    Lincoln Aviator 2020-2022 Service Manual: Specifications


      Lubricants, Fluids, Sealers and Adhesives   Specifications Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV MERCON® ULV / WSS-M2C949-A   Capacities NOTE: The transmission fluid amount listed is for a completely dry transmission and torque converter...

    Categories

    Emergency Locking

    Each door has a backup power system which allows the door to function if your vehicle has no power. The system has a limited number of operations before the power is depleted and turns off. When the system turns off, the door remains open and unlatched and does not close.

    If your vehicle has no power and the backup power system is turned off, you can close and secure your vehicle by manually resetting each door latch using a key in the position shown.

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