Lincoln Aviator 2020-2024 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Removal and Installation - Transfer Case Front Output Shaft Seal

Lincoln Aviator: Transfer Case / Removal and Installation - Transfer Case Front Output Shaft Seal

Special Tool(s) / General Equipment

205-1018
Installation Tube
205-1067
Installer, Output Shaft AWD

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the transfer case.
    Refer to: Transfer Case (307-07B Transfer Case, Removal).
  1. Remove the transfer case output shaft seal cover.
  1. Remove and discard the transfer case output shaft seal.

Installation

  1. NOTE: Apply petroleum jelly to the outer circumference of the oil seal.

    Use Special Service Tool: 205-1067  Installer, Output Shaft AWD. , 205-1018  Installation Tube.
  1. Install the transfer case.
    Refer to: Transfer Case (307-07B Transfer Case, Installation).

    General Procedures - Transfer Case Fluid Level Check

    Activation Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). NOTE: Make sure that the vehicle is standing on a level surface...

    Removal and Installation - Transfer Case Input Shaft Seal

    Special Tool(s) / General Equipment 205-1018Installation Tube 308-943Installer, Input Seal Removal With the vehicle in NEUTRAL, position it on a hoist...

    Other information:

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    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

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    Removal   WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system. The high-voltage system utilizes approximately 450 volts DC, provided through high-voltage cables to its components and modules...

    Categories

    Emergency Locking

    Each door has a backup power system which allows the door to function if your vehicle has no power. The system has a limited number of operations before the power is depleted and turns off. When the system turns off, the door remains open and unlatched and does not close.

    If your vehicle has no power and the backup power system is turned off, you can close and secure your vehicle by manually resetting each door latch using a key in the position shown.

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