Lincoln Aviator: Transfer Case / General Procedures - Transfer Case Fluid Level Check
Activation
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Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
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NOTE:
Make sure that the vehicle is standing on a level surface.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
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Check the component for leaks.
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Transfer case Fluid Level Check should only be carried out if an oil leak was identified.
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NOTICE:
Only use the specified lubricant.
NOTE:
The transfer case should be in in-vehicle position.
Remove the filler plug and seal and add the specified
amount and type of oil through the filler plug hole until the level
reaches the bottom of the filler plug hole X: 0.25 inch.
Refer to: Specifications (307-07B Transfer Case, Specifications).
Activation
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation)...
Special Tool(s) /
General Equipment
205-1018Installation Tube
205-1067Installer, Output Shaft AWD
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
Removal
NOTICE:
Do not loosen any fittings or plugs on the high-pressure fuel pump.
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
Release the fuel system pressure...
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
PCM
P1783:00
Transmission Overtemperature Condition: No Sub Type Information
GO to Pinpoint Test B
PCM
P2681:00
Engine Coolant Bypass Valve A Control Circuit/Open: No Sub Type Information
GO to Pinpoint Test A
PCM
P2683:00
Engine Coolant Bypass Valve A Control Circuit High: No Sub Type Information
GO to Pinpoint Test A
Inspection and Verification
NOTICE:
When internal wear/damage occurs in the transmission, metal
particles, clutch plate material and band material can travel into the
torque converter, the transmission fluid cooler tubes, the transmission
fluid cooler, the transmission fluid warmer (if equipped), and the
cooler bypass valve (if equipped)...