Lincoln Aviator 2020-2025 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Removal and Installation - Transfer Case Input Shaft Seal

Lincoln Aviator: Transfer Case / Removal and Installation - Transfer Case Input Shaft Seal

Special Tool(s) / General Equipment

	205-1018 Installation Tube
	308-943 Installer, Input Seal

Removal

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).

Remove the transfer case.
Refer to: Transfer Case (307-07B Transfer Case, Removal).

Remove the transfer case input shaft seal.

Installation

NOTE: Apply petroleum jelly to the outer circumference of the oil seal.
Use Special Service Tool: 205-1018 Installation Tube. , 308-943 Installer, Input Seal.

Install the transfer case.
Refer to: Transfer Case (307-07B Transfer Case, Installation).

Removal and Installation - Transfer Case Front Output Shaft Seal

Special Tool(s) / General Equipment 205-1018Installation Tube 205-1067Installer, Output Shaft AWD Removal With the vehicle in NEUTRAL, position it on a hoist...

Removal and Installation - Transfer Case Rear Seal

Special Tool(s) / General Equipment 205-072Universal Flange Holding Wrench 205-1018Installation Tube 205-1067Installer, Output Shaft AWD 205-D027 (D80L-1013-A) 2 or 3 Jaw Puller Removal With the vehicle in NEUTRAL, position it on a hoist...

Other information:

Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Crankcase Ventilation

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action PCM P04DB:00 Crankcase Ventilation System Disconnected: No Sub Type Information GO to Pinpoint Test HG PCM P051A:00 Crankcase Pressure Sensor A Circuit: No Sub Type Information GO to Pinpoint Test HG PCM P051B:00 Crankcase Pressure Sensor Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test HG PCM P051C:00 Crankcase Pressure Sensor Circuit Low: No Sub Type Information GO to Pinpoint Test HG PCM P051D:00 Crankcase Pressure Sensor Circuit High: No Sub Type Information GO to Pinpoint Test HG PCM P051E:00 Crankcase Pressure Sensor A Circuit Intermittent/Erratic: No Sub Type Information GO to Pinpoint Test HG PCM P2282:00 Air Leak Between Throttle Body And Intake Valve: No Sub Type Information GO to Pinpoint Test HG PCM U060E:00 Lost Communication With Crankcase Pressure Sensor: No Sub Type Information GO to Pinpoint Test HG Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Light Sensor

Removal NOTE: Removal steps in this procedure may contain installation details. Using a non-marring tool release and position the light sensor. Disconnect the electrical connector and remove the light sensor...

Fastening the Seatbelts

The front outboard and rear safety restraints in the vehicle are combination lap and shoulder belts.

Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure that you securely fasten the tongue in the buckle.

Lincoln Aviator. Fastening the Seatbelts

To unfasten, press the release button and remove the tongue from the buckle.