Lincoln Aviator 2020-2026 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Removal and Installation - Transfer Case Input Shaft Seal

Lincoln Aviator: Transfer Case / Removal and Installation - Transfer Case Input Shaft Seal

Special Tool(s) / General Equipment

205-1018
Installation Tube
308-943
Installer, Input Seal

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the transfer case.
    Refer to: Transfer Case (307-07B Transfer Case, Removal).
  1. Remove the transfer case input shaft seal.

Installation

  1. NOTE: Apply petroleum jelly to the outer circumference of the oil seal.

    Use Special Service Tool: 205-1018  Installation Tube. , 308-943  Installer, Input Seal.
  1. Install the transfer case.
    Refer to: Transfer Case (307-07B Transfer Case, Installation).

    Removal and Installation - Transfer Case Front Output Shaft Seal

    Special Tool(s) / General Equipment 205-1018Installation Tube 205-1067Installer, Output Shaft AWD Removal With the vehicle in NEUTRAL, position it on a hoist...

    Removal and Installation - Transfer Case Rear Seal

    Special Tool(s) / General Equipment 205-072Universal Flange Holding Wrench 205-1018Installation Tube 205-1067Installer, Output Shaft AWD 205-D027 (D80L-1013-A) 2 or 3 Jaw Puller Removal With the vehicle in NEUTRAL, position it on a hoist...

    Other information:

    Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Axle Assembly


    Removal Remove the front driveshaft. Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation). Drain the front differential fluid. Refer to: Differential Draining and Filling (205-03 Front Drive Axle/Differential, General Procedures)...

    Lincoln Aviator 2020-2026 Service Manual: Diagnosis and Testing - Interior Lighting


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   BCM B1175:01 Driver Door Ajar Switch:General Electrical Failure If the courtesy lamps are inoperative, GO to Pinpoint Test A   BCM B1175:01 Driver Door Ajar Switch:General Electrical Failure If the courtesy lamps are always on, GO to Pinpoint Test C   BCM B1176:01 Passenger Door Ajar Switch:General Electrical Failure If the courtesy lamps are inoperative, GO to Pinpoint Test A   BCM B1176:01 Passenger Door Ajar Switch:General Electrical Failure If the courtesy lamps are always on, GO to Pinpoint Test C   BCM B11C0:01 Driver Side Rear Door Ajar Switch:General Electrical Failure If the courtesy lamps are inoperative, GO to Pinpoint Test A   BCM B11C0:01 Driver Side Rear Door Ajar Switch:General Electrical Failure If the courtesy lamps are always on, GO to Pinpoint Test C   BCM B11C1:01 Passenger Side Rear Door Ajar Switch:General Electrical Failure If the courtesy lamps are inoperative, GO to Pinpoint Test A   BCM B11C1:01 Passenger Side Rear Door Ajar Switch:General Electrical Failure If the courtesy lamps are always on, GO to Pinpoint Test C   BCM B12C2:11 Puddle Lamp:Circuit Short To Ground   GO to Pinpoint Test H   BCM B12C2:15 Puddle Lamp:Circuit Short To Battery or Open   GO to Pinpoint Test H   BCM B1306:01 Liftgate Ajar Switch:General Electrical Failure   GO to Pinpoint Test K   BCM B1306:11 Liftgate Ajar Switch:Circuit Short To Ground   GO to Pinpoint Test K   BCM B1313:11 Interior Lighting Output:Circuit Short To Ground   GO to Pinpoint Test B   BCM B1313:15 Interior Lighting Output:Circuit Short To Battery or Open If the courtesy lamps are always on, GO to Pinpoint Test B   BCM B1313:15 Interior Lighting Output:Circuit Short To Battery or Open If the courtesy lamps are always on, GO to Pinpoint Test D   BCM B145C:11 Ambient Lighting Power Supply Output:Circuit Short To Ground   GO to Pinpoint Test I   BCM B145C:15 Ambient Lighting Power Supply Output:Circuit Short To Battery or Open   GO to Pinpoint Test I   BCM B1465:00 Ambient Lighting Bus 1:No Sub Type Information If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I   BCM B1465:00 Ambient Lighting Bus 1:No Sub Type Information If one or more of the ambient lighting Light Emitting Diodes (LEDs) are inoperative or do not change color/intensity, GO to Pinpoint Test J   BCM B1465:96 Ambient Lighting Bus 1:Component Internal Failure If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I   BCM B1465:96 Ambient Lighting Bus 1:Component Internal Failure If one or more of the ambient lighting Light Emitting Diodes (LEDs) are inoperative or do not change color/intensity, GO to Pinpoint Test J   BCM B1467:00 Ambient Lighting Bus 3:No Sub Type Information If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I   BCM B1467:00 Ambient Lighting Bus 3:No Sub Type Information If one or more of the ambient lighting Light Emitting Diodes (LEDs) are inoperative or do not change color/intensity, GO to Pinpoint Test J   BCM B1467:96 Ambient Lighting Bus 3:Component Internal Failure If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I   BCM B1467:96 Ambient Lighting Bus 3:Component Internal Failure If one or more of the ambient lighting Light Emitting Diodes (LEDs) are inoperative or do not change color/intensity, GO to Pinpoint Test J   BCM B14AA:11 Demand Lamp Output:Circuit Short To Ground   GO to Pinpoint Test E   BCM B14AA:15 Demand Lamp Output:Circuit Short To Battery or Open   GO to Pinpoint Test E   BCM B153C:11 Color Ambient Light Output:Circuit Short To Ground   GO to Pinpoint Test I   BCM B153C:15 Color Ambient Light Output:Circuit Short To Battery or Open   GO to Pinpoint Test I   DCME B1175:19 Drivers Door Ajar Switch:Circuit Current Above Threshold   GO to Pinpoint Test C   DCMF B1176:19 Passenger Door Ajar Switch:Circuit Current Above Threshold   GO to Pinpoint Test C   DCMG B11C0:19 Driver Side Rear Door Ajar Switch:Circuit Current Above Threshold   GO to Pinpoint Test C   DCMH B11C1:19 Passenger Side Rear Door Ajar Switch:Circuit Current Above Threshold   GO to Pinpoint Test C   DDM B1165:11 Left Front Puddle Lamp Output:Circuit Short To Ground   GO to Pinpoint Test G   DDM B1165:15 Left Front Puddle Lamp Output:Circuit Short To Battery Or Open   GO to Pinpoint Test G   PDM B1166:11 Right Front Puddle Lamp Output:Circuit Short To Ground   GO to Pinpoint Test G   PDM B1166:15 Right Front Puddle Lamp Output:Circuit Short To Battery Or Open   GO to Pinpoint Test G   RGTM B1306:12 Liftgate Ajar Switch:Circuit Short To Battery   GO to Pinpoint Test C Symptom Chart(s) Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

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    Fastening the Seatbelts

    The front outboard and rear safety restraints in the vehicle are combination lap and shoulder belts.

    Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure that you securely fasten the tongue in the buckle.

    Lincoln Aviator. Fastening the Seatbelts

    To unfasten, press the release button and remove the tongue from the buckle.

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