Lincoln Aviator Manuals
Lincoln Aviator 2020-2026 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Removal and Installation - Transfer Case Rear Seal

Lincoln Aviator: Transfer Case / Removal and Installation - Transfer Case Rear Seal

Special Tool(s) / General Equipment

205-072
Universal Flange Holding Wrench
205-1018
Installation Tube
205-1067
Installer, Output Shaft AWD
205-D027 (D80L-1013-A)
2 or 3 Jaw Puller

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the rear driveshaft.
    Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
  1. Drain the transfer case.
    Refer to: Transfer Case Draining and Filling (307-07B Transfer Case, General Procedures).
  1. Remove the exhaust flexible pipe.
    Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Exhaust Flexible Pipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
    Refer to: Exhaust Flexible Pipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Remove the muffler and tailpipe.
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Muffler and Tailpipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
    Refer to: Muffler and Tailpipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).

  1. NOTE: Note the position of the component before removal.

    Using the tool, hold the flange and remove the flange nut.
    Use Special Service Tool: 205-072  Universal Flange Holding Wrench.
  1. Remove and discard the flange nut washer.
  1. Remove and discard the flange nut seal.
  1. Using the tool, remove the output flange.
    Use Special Service Tool: 205-D027 (D80L-1013-A)  2 or 3 Jaw Puller.
  1. Remove and discard the transfer case rear output shaft seal.

Installation

  1. Install the special tool to the seal.
    Use Special Service Tool: 205-1018  Installation Tube. , 205-1067  Installer, Output Shaft AWD.
  1. Using the special tool, install the transfer case rear seal.
    Use Special Service Tool: 205-1018  Installation Tube. , 205-1067  Installer, Output Shaft AWD.
  1. Install the transfer case output flange.
  1. Install the flange nut seal.
  1. Install the flange nut washer.
  1. Using the tool, hold the flange and install the flange nut.
    Use Special Service Tool: 205-072  Universal Flange Holding Wrench.
    Torque: 203 lb.ft (275 Nm)
  1. Refill the transfer case.
    Refer to: Transfer Case Draining and Filling (307-07B Transfer Case, General Procedures).
  1. Install the muffler and tailpipe.
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Muffler and Tailpipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
    Refer to: Muffler and Tailpipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Install the exhaust flexible pipe.
    Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Exhaust Flexible Pipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
    Refer to: Exhaust Flexible Pipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Install the rear driveshaft.
    Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).

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    Lincoln Aviator 2020-2026 Service Manual: Description and Operation - Warning Chimes - System Operation and Component Description


    System Operation System Diagram Item Description 1 ABS module 2 PAM 3 Door ajar switches 4 Driver seatbelt buckle 5 Passenger seatbelt buckle 6 RCM 7 PCM 8 GWM 9 SCCM 10 ACM 11 Rear speakers 12 Front speakers 13 BCM 14 IPMA 15 SODR 16 SODL 17 Base audio system 18 Audio DSP module 19 Rear speakers 20 Front speakers 21 Mid- and high-level 14- and 28-speaker audio systems 22 DSM 23 RGTM 24 IPMB 25 GSM 26 IPC chime arbitrator 27 IPC 28 Turn signal on tick-Tock tone 29 Belt-Minder® chime 30 Door ajar chime 31 Headlamps on chime 32 Parking brake chime 33 Seatbelt chime 34 Airbag secondary chime 35 Message center chime 36 Parking aid chime 37 Ignition/engine on chime 38 Perimeter alarm chime 39 Turn signal left on chime 40 Active park assist chime 41 BLIS/ CTA chime 42 Forward collision warning chime 43 Lane keeping aid warning chime 44 Transmission not in park chime 45 Backup chime (except North America) 46 Home safe light chime 47 Memory feedback chime 48 Power liftgate chime 49 Service AdvanceTrac chime 50 Electric Vehicle (EV) engine on chime 51 Adaptive cruise control warning chime 52 Electronic latch system Llock and unlock chime 53 Key-in-ignition warning chime 54 Fuel door release chime Network Message Chart   Module Network Input Messages - IPC Broadcast Message Originating Module Message Purpose Accessory delay   BCM Input used to control the overall chime function...

    Categories

    Activating Intelligent Access

    The intelligent access key must be within 3 ft (1 m) of the door or luggage compartment you intend to lock or unlock.

    At a Door

    Electronic door handles are on each door. Gently depress the switch inside the exterior door handle to unlock and open the door. An unlock symbol illuminates on the door window trim indicating your vehicle is unlocked.

    Lincoln Aviator. Activating Intelligent Access

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