Lincoln Aviator Manuals
Lincoln Aviator 2020-2024 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Removal and Installation - Transfer Case Rear Seal

Lincoln Aviator: Transfer Case / Removal and Installation - Transfer Case Rear Seal

Special Tool(s) / General Equipment

205-072
Universal Flange Holding Wrench
205-1018
Installation Tube
205-1067
Installer, Output Shaft AWD
205-D027 (D80L-1013-A)
2 or 3 Jaw Puller

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the rear driveshaft.
    Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
  1. Drain the transfer case.
    Refer to: Transfer Case Draining and Filling (307-07B Transfer Case, General Procedures).
  1. Remove the exhaust flexible pipe.
    Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Exhaust Flexible Pipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
    Refer to: Exhaust Flexible Pipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Remove the muffler and tailpipe.
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Muffler and Tailpipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
    Refer to: Muffler and Tailpipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).

  1. NOTE: Note the position of the component before removal.

    Using the tool, hold the flange and remove the flange nut.
    Use Special Service Tool: 205-072  Universal Flange Holding Wrench.
  1. Remove and discard the flange nut washer.
  1. Remove and discard the flange nut seal.
  1. Using the tool, remove the output flange.
    Use Special Service Tool: 205-D027 (D80L-1013-A)  2 or 3 Jaw Puller.
  1. Remove and discard the transfer case rear output shaft seal.

Installation

  1. Install the special tool to the seal.
    Use Special Service Tool: 205-1018  Installation Tube. , 205-1067  Installer, Output Shaft AWD.
  1. Using the special tool, install the transfer case rear seal.
    Use Special Service Tool: 205-1018  Installation Tube. , 205-1067  Installer, Output Shaft AWD.
  1. Install the transfer case output flange.
  1. Install the flange nut seal.
  1. Install the flange nut washer.
  1. Using the tool, hold the flange and install the flange nut.
    Use Special Service Tool: 205-072  Universal Flange Holding Wrench.
    Torque: 203 lb.ft (275 Nm)
  1. Refill the transfer case.
    Refer to: Transfer Case Draining and Filling (307-07B Transfer Case, General Procedures).
  1. Install the muffler and tailpipe.
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Muffler and Tailpipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
    Refer to: Muffler and Tailpipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Install the exhaust flexible pipe.
    Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 3.0L EcoBoost, Removal and Installation).
    Refer to: Exhaust Flexible Pipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
    Refer to: Exhaust Flexible Pipe - Plug-In Hybrid Electric Vehicle (PHEV) (309-00B Exhaust System - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Install the rear driveshaft.
    Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).

    Removal and Installation - Transfer Case Input Shaft Seal

    Special Tool(s) / General Equipment 205-1018Installation Tube 308-943Installer, Input Seal Removal With the vehicle in NEUTRAL, position it on a hoist...

    Removal - Transfer Case

    With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation). If equipped, remove the transfer case heat shield...

    Other information:

    Lincoln Aviator 2020-2024 Owners Manual: Getting Assistance Outside the U.S. and Canada


    Before exporting your vehicle to a foreign country, contact the appropriate foreign embassy or consulate. These officials can inform you of local vehicle registration regulations and where to find unleaded fuel or petrol/gas engines or the proper sulfur fuel for diesel engines...

    Lincoln Aviator 2020-2024 Service Manual: General Procedures - Air Suspension System Depressurize and Pressurize


    Pressure release Assemble the following items: Shut off valve Pressure regulator with gauge R-134a low side refrigerant line fitting Air line male quick connect fitting Position the vehicle on a hoist...

    Categories

    Activating Intelligent Access

    The intelligent access key must be within 3 ft (1 m) of the door or luggage compartment you intend to lock or unlock.

    At a Door

    Electronic door handles are on each door. Gently depress the switch inside the exterior door handle to unlock and open the door. An unlock symbol illuminates on the door window trim indicating your vehicle is unlocked.

    Lincoln Aviator. Activating Intelligent Access

    read more

     
    Copyright © 2024 www.liaviator2.com