Lincoln Aviator Manuals
Lincoln Aviator 2020-2026 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Removal - Transfer Case

Lincoln Aviator: Transfer Case / Removal - Transfer Case

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
  1. If equipped, remove the transfer case heat shield.

  1. NOTE: Take extra care not to damage the component.


    Position aside and support the rear driveshaft.
    1. Mark the driveshaft flex coupling to the transfer case flange.
    1. Remove and discard the driveshaft flex coupling to transfer case flange bolts.
  1. Remove the transmission support insulator.
    Refer to: Transmission Support Insulator (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, Removal and Installation).
    Refer to: Transmission Support Insulator (307-01B Automatic Transmission - 10-Speed Automatic Transmission – 10R80 MHT, Removal and Installation).

  1. NOTICE: Make sure that the vent hose/valve is not blocked.

    Detach the transfer case vent hose and position aside.
  1. Disconnect the transfer case wiring connector.
  1. Remove and discard the transfer case mounting bolts.
  1. Remove and discard the transfer case mounting bolts.
  1. Disconnect the transfer case from the transmission output shaft and the driveshaft. Remove the transfer case from the vehicle.
  1. Remove and Install a new front driveshaft slip yoke boot.
    Refer to: Front Driveshaft Slip Yoke Boot (205-01 Driveshaft, Removal and Installation).

    Removal and Installation - Transfer Case Rear Seal

    Special Tool(s) / General Equipment 205-072Universal Flange Holding Wrench 205-1018Installation Tube 205-1067Installer, Output Shaft AWD 205-D027 (D80L-1013-A) 2 or 3 Jaw Puller Removal With the vehicle in NEUTRAL, position it on a hoist...

    Installation - Transfer Case

    Materials Name Specification Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing GreaseXG-11 WSS-M1C267-A1  NOTICE: Do not over-lubricate the driveshaft components...

    Other information:

    Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Telematics Control Unit (TCU) Module


    Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: If installing a new module, it is necessary to upload the module configuration information to the scan tool prior to removing the module. This information must be downloaded into the new module after installation...

    Lincoln Aviator 2020-2026 Service Manual: Description and Operation - Warning Chimes - System Operation and Component Description


    System Operation System Diagram Item Description 1 ABS module 2 PAM 3 Door ajar switches 4 Driver seatbelt buckle 5 Passenger seatbelt buckle 6 RCM 7 PCM 8 GWM 9 SCCM 10 ACM 11 Rear speakers 12 Front speakers 13 BCM 14 IPMA 15 SODR 16 SODL 17 Base audio system 18 Audio DSP module 19 Rear speakers 20 Front speakers 21 Mid- and high-level 14- and 28-speaker audio systems 22 DSM 23 RGTM 24 IPMB 25 GSM 26 IPC chime arbitrator 27 IPC 28 Turn signal on tick-Tock tone 29 Belt-Minder® chime 30 Door ajar chime 31 Headlamps on chime 32 Parking brake chime 33 Seatbelt chime 34 Airbag secondary chime 35 Message center chime 36 Parking aid chime 37 Ignition/engine on chime 38 Perimeter alarm chime 39 Turn signal left on chime 40 Active park assist chime 41 BLIS/ CTA chime 42 Forward collision warning chime 43 Lane keeping aid warning chime 44 Transmission not in park chime 45 Backup chime (except North America) 46 Home safe light chime 47 Memory feedback chime 48 Power liftgate chime 49 Service AdvanceTrac chime 50 Electric Vehicle (EV) engine on chime 51 Adaptive cruise control warning chime 52 Electronic latch system Llock and unlock chime 53 Key-in-ignition warning chime 54 Fuel door release chime Network Message Chart   Module Network Input Messages - IPC Broadcast Message Originating Module Message Purpose Accessory delay   BCM Input used to control the overall chime function...

    Categories

    Adjusting the Steering Wheel - Vehicles With: Manual Adjustable Steering Column

    WARNING: Do not adjust the steering wheel when your vehicle is moving.

    Note: Make sure that you are sitting in the correct position.

    Unlock the steering column. Adjust the steering wheel to the desired position.

    Lincoln Aviator. Column

    Lock the steering column.

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