Lincoln Aviator: Transfer Case / Removal - Transfer Case

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
  1. If equipped, remove the transfer case heat shield.
  1. NOTE: Take extra care not to damage the component.


    Position aside and support the rear driveshaft.
    1. Mark the driveshaft flex coupling to the transfer case flange.
    1. Remove and discard the driveshaft flex coupling to transfer case flange bolts.
  1. Remove the transmission support insulator.
    Refer to: Transmission Support Insulator (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, Removal and Installation).
    Refer to: Transmission Support Insulator (307-01B Automatic Transmission - 10-Speed Automatic Transmission – 10R80 MHT, Removal and Installation).
  1. NOTICE: Make sure that the vent hose/valve is not blocked.

    Detach the transfer case vent hose and position aside.
  1. Disconnect the transfer case wiring connector.
  1. Remove and discard the transfer case mounting bolts.
  1. Remove and discard the transfer case mounting bolts.
  1. Disconnect the transfer case from the transmission output shaft and the driveshaft. Remove the transfer case from the vehicle.
  1. Remove and Install a new front driveshaft slip yoke boot.
    Refer to: Front Driveshaft Slip Yoke Boot (205-01 Driveshaft, Removal and Installation).

    Removal and Installation - Transfer Case Rear Seal

    Special Tool(s) / General Equipment 205-072Universal Flange Holding Wrench 205-1018Installation Tube 205-1067Installer, Output Shaft AWD 205-D027 (D80L-1013-A) 2 or 3 Jaw Puller Removal With the vehicle in NEUTRAL, position it on a hoist...

    Installation - Transfer Case

    Materials Name Specification Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing GreaseXG-11 WSS-M1C267-A1  NOTICE: Do not over-lubricate the driveshaft components...

    Other information:

    Lincoln Aviator 2020-2022 Service Manual: Description and Operation - Engine Cooling - Component Location


    NOTE: Coolant temperature will vary with ambient temperature and load. Temperatures shown are for ambient temperature of 38° C (100° F). Red arrows indicate a temperature over 90° C (194° F), Orange arrows indicate a temperature of approximately 90° C (194° F), Blue arrows indicate a temperature below 90° C (194° F)...

    Lincoln Aviator 2020-2022 Service Manual: Specifications


      Engine Item Specification Displacement 2.956L (4V) (164 CID) No. of cylinders 6 Bore/stroke 85.4/86 mm (3.362/3.386 in) Firing order 1-4-2-5-3-6 Spark plug 12405 Spark plug gap 0...

    Categories

    Adjusting the Steering Wheel - Vehicles With: Manual Adjustable Steering Column

    WARNING: Do not adjust the steering wheel when your vehicle is moving.

    Note: Make sure that you are sitting in the correct position.

    Unlock the steering column. Adjust the steering wheel to the desired position.

    Lincoln Aviator. Column

    Lock the steering column.

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