Lincoln Aviator: Transfer Case / Installation - Transfer Case

Materials

Name Specification
Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing Grease
XG-11
WSS-M1C267-A1
 
  1. NOTICE: Do not over-lubricate the driveshaft components. Using excessive grease may damage the driveshaft components.

    Lubricate the transfer case inner splines with grease.
    Material: Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing Grease / XG-11 (WSS-M1C267-A1)
  1. Connect the transfer case to the transmission output shaft the driveshaft and position the transfer case onto the transmission.
  1. Install the new transfer case mounting bolts.
    Torque: 159 lb.in (18 Nm)
  1. Install the new transfer case mounting bolts.
    Torque: 159 lb.in (18 Nm)
  1. Connect the transfer case wiring connector.
  1. Attach the transfer case vent hose.
  1. Install the transmission support insulator.
    Refer to: Transmission Support Insulator (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, Removal and Installation).
    Refer to: Transmission Support Insulator (307-01B Automatic Transmission - 10-Speed Automatic Transmission – 10R80 MHT, Removal and Installation).
  1. NOTE: Cracks forming in the flex coupling are normal.

    Inspect the flex coupling for damage. If internal windings (threads) are visible, replace the flex coupling if required.
    Refer to: Driveshaft Flexible Coupling (205-01 Driveshaft, Removal and Installation).
  1. Inspect the driveshaft alignment bushing for damage, clean-off any contamination. If required replace the same.
    Refer to: Driveshaft Alignment Bushing (205-01 Driveshaft, Disassembly and Assembly).
  1. NOTICE: Make sure the mating surfaces are free of any contamination including removing any blue Loctite from any mating surfaces.

    Clean and inspect the mating surfaces of driveshaft flexible coupling. Clean-off any contamination or excess grease off of transfer case flange and pilot spigot.
  1. NOTICE: Do not over articulate the driveshaft or damage may occur.

    NOTE: Do not force the flex coupling bushing on the transfer case output shaft or damage will occur.


    1. Align the index-mark on driveshaft flexible coupling to the transfer case flange.
    1. Install the new driveshaft flex coupling to transfer case flange bolts.
      Torque: 81 lb.ft (110 Nm)
  1. If equipped, install the transfer case heat shield.
    Torque: 21 lb.ft (28 Nm)
  1. Check the transfer case fluid level.
    Refer to: Transfer Case Fluid Level Check (307-07B Transfer Case, General Procedures).
  1. NOTE: This step is only necessary when a new transfer case is installed.

    Using the scan tool, carry out the Active Torque Coupling Configuration routine. The transfer case X-digit alpha numeric bar code is located on the label attached to the transfer case.
  1. NOTE: This step is only necessary when a new transfer case is installed.

    Perform the transfer case clutch learn procedure.
    Refer to: Transfer Case Clutch Learn (307-07A Four-Wheel Drive Systems, General Procedures).

    Removal - Transfer Case

    With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation). If equipped, remove the transfer case heat shield...

    Exhaust System

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    Categories

    Seatbelt Height Adjustment

    WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.

    Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.

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