Lincoln Aviator: Charging System - General Information / Description and Operation - Charging System - System Operation and Component Description
System Operation
System Diagram
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| Item |
Description |
| 1 |
PCM
|
| 2 |
GWM
|
| 3 |
IPC
|
| 4 |
Generator |
| 5 |
Generator current sensor |
| 6 |
HS-CAN1
|
| 7 |
HS-CAN1
|
| 8 |
HS-CAN3
|
| 9 |
BCM
|
| 10 |
Battery monitoring sensor |
Network Message Chart
Module Network Input Messages — Body Control Module (BCM)
|
Broadcast Message
|
Originating Module
|
Message Purpose
|
|
Alternator fault
|
PCM
|
The PCM has detected a fault in the generator or generator circuits.
|
Module Network Input Messages — Instrument Panel Cluster (IPC)
|
Broadcast Message
|
Originating Module
|
Message Purpose
|
|
Power system status
|
BCM
|
Reports any generator/charging system faults. Used for charging system fault indicator.
|
Module Network Input Messages — Powertrain Control Module (PCM)
|
Broadcast Message
|
Originating Module
|
Message Purpose
|
|
Load Shed Request
|
BCM
|
Used to indicate what level of load shed is commanded.
|
Charging System
The PCM
controlled Smart Charge charging system determines the optimal voltage
setpoint for the charging system and communicates this information to
the voltage regulator. The Smart Charge charging system is designed to
set a DTC when a charging
system fault is present. All of the Diagnostic Trouble Codes (DTCs) can
set continuous faults, but not all Diagnostic Trouble Codes (DTCs) set
as on-demand faults.
The smart regenerative charge system primary strategy is stored in the BCM. The BCM receives information relating to the battery condition from the battery monitoring sensor via a LIN. The BCM calculates and sends the set value needed for the generator charging voltage via the HS-CAN to the PCM. The PCM then adjusts the value received (if necessary) and sends it to the generator via a different LIN.
The charging voltage is adjusted depending on various parameters, such
as the current level of engine efficiency. The smallest possible set
value for the generator voltage is 12.2 volts, while the maximum
charging voltage can be anywhere between 14.5 and 14.9 volts. However,
when the battery is in a refresh phase, the voltage may occasionally
reach up to 15.2 volts. These refresh phases are required when the
battery charge status is 80% over long periods of time, which increases
the risk of sulfation in the battery cells.
The PCM simultaneously controls and monitors generator output. When the current consumption is high or the battery is discharged, the PCM
raises engine speed as needed to increase generator output. The
generator charges the battery and at the same time supplies power for
all electrical loads. The battery is more effectively charged with a
higher voltage when the battery is cold and a lower voltage when the
battery is warm.
The PCM turns off the generator during cranking to reduce the generator load and improve cranking speed. Once the engine starts, the PCM slowly increases generator output to the desired voltage.
The PCM reports any charging system faults and sends a message through the HS-CAN to the BCM. The BCM then sends a message over the MS-CAN to the IPC, which controls the charging system warning indicator. The status of the PCM charging system warning indicator message can be confirmed by viewing the PCM Generator Fault Indicator Lamp (GENFIL) PID. Any charging system fault detected by the PCM results in 1 or more Diagnostic Trouble Codes (DTCs) being set and the GENFIL PID having a status of ON. If equipped with a charging system warning indicator, the IPC turns the indicator on or off. If equipped with a message center, the IPC displays the corresponding message to notify the driver of the condition.
Under
certain circumstances, the charging system may have a concern but still
keeps the battery charged while the vehicle is running. The LIN
is normally used to initiate charging, but with a fault in this circuit
the generator self-excites or begins charging on its own. The charging
system warning indicator is illuminated and/or the corresponding message
to notify the driver of the condition is displayed and the generator
operates in a default mode (approximately 13.5 volts).
Electrical Energy Management System
NOTICE:
When any vehicle module is being programmed, connect an
external battery charger to make sure the module programming is
completed without interruption due to the load shedding feature becoming
active. The external battery charger must maintain a system voltage
above 13 volts. This may require a charger setting higher than the
lowest charge setting. The external battery charger negative connection
must be made to an engine or vehicle chassis ground and not the negative
battery terminal. If the connection is to the negative battery
terminal, load shedding may begin and module programming may be
corrupted. After charging has begun, start the engine to clear any load
shed states and then turn the engine off and proceed with programming.
This
vehicle is equipped with an Electrical Energy Management system which
manages battery charging and monitors the battery state of charge. The
Electrical Energy Management system also utilizes a load shed strategy
to help control discharge of the battery and prevent, when possible, an
excessively low battery state of charge. The BCM uses a battery monitoring sensor to monitor the battery state of charge.
To
maintain correct operation of the load shed system, any electrical
devices or equipment must be grounded to the chassis ground and not the
negative battery terminal. A connection to the negative battery terminal
causes an inaccurate measurement of the battery state of charge and
incorrect load shed system operation due to the current being used
bypassing the battery monitoring sensor. Refer to the Battery Monitoring
Sensor component description in this section.
Battery State of Charge
The
Electrical Energy Management system monitors the battery current flow
and voltage to determine the battery state of charge. During the drive
cycle the Electrical Energy Management system software monitors the
charge and discharge current and increases the state of charge during
charging, and decreasing it during discharge. During rest periods (key
off with no electrical loads) when the vehicle enters sleep mode, the
battery voltage is sampled to calibrate the state of charge. The sensor
automatically executes this calibration anytime the vehicle enters sleep
mode and when the total vehicle current draw is below 400mA. It takes 8
to 9 hours in the sleep mode to calibrate the battery state of charge
to high accuracy. If the system draw does not allow the battery state of
charge calibration over the previous 7 to 10 days the state of charge
quality factor changes to flag this and some Electrical Energy
Management system functions, which rely on the accuracy of the battery
state of charge, may be temporarily turned off until a calibration takes
place.
NOTE:
Any devices left attached to the power socket that draw
in excess of 200mA (or less depending on other battery loads), prevents a
battery monitoring sensor from calibrating the battery state of charge.
Engine Off Load Shed
When the ignition is in ACC or ON mode and the BCM
determines the battery voltage or the battery state of charge has
dropped below set levels, a low battery warning message is displayed in
the message center. Should the battery voltage or the battery state of
charge continue to drop, the audio system is powered down to save the
remaining battery charge. This load shed state clears once the vehicle
is started and battery state of charge is allowed to recover.
When
the ignition is in the ON mode and load shed occurs, the message center
displays the corresponding message to notify the driver that battery
protection actions are active. The audio system shuts down after the
message center displays the warning.
If
a fault occurs with the battery monitoring sensor or circuit(s), the
only engine off load shed strategy that is active is a 45 minute timer.
After 45 minutes have elapsed, the audio system turns off. To clear the
load shed state, restart the engine.
Battery Charging
When
it is required to charge the vehicle battery, connect the positive
connection to the battery positive post, and place the charger negative
cable to vehicle ground. Do not connect the negative charger cable to
the battery negative terminal. Connecting directly to the battery
negative terminal bypasses the vehicle sensors, not allowing the battery
monitoring sensor to detect the charge current. As a result the battery
state of charge does not reflect the charging. Look for the body ground
cable coming off the clamp or the battery monitoring sensor and try and
connect in this location (typically on the shock tower sheet metal).
The placement of the battery is such that the battery negative terminal
is located under the sheet metal shroud making sheet metal ground the
obvious choice for the charger.
If
the battery is being charged due to a load shedding message, only
properly charging the battery assists in clearing this message. If the
charger was improperly installed, the Electrical Energy Management
system calibrates the battery state of charge after about 8 hours.
NOTICE:
If the charger is incorrectly connected to the battery
negative terminal, DO NOT reset the battery monitoring system using the
diagnostic scan tool. This reset is reserved for new battery
installation only. This reset will clear the learned battery data, the
battery time in service, and will affect the aging algorithm parameters,
which have been learned since the installation of the battery.
Jump Starting
When
it is required to jump start the vehicle, just like battery charging,
it is important to connect the cables properly for the Electrical Energy
Management system to measure the energy input to the system to keep an
accurate state of charge. Connect the positive connection to the battery
positive post, and connect the negative cable to a vehicle ground. Do
not connect to the negative battery terminal. Connecting directly to the
battery negative terminal bypasses the ability of the vehicle to
measure the input current with the battery monitoring sensor, and does
not adjust the battery state of charge accordingly. For a convenient
ground location look for the body ground cable coming off the clamp or
the battery monitoring sensor and try and connect in this location
(typically on the shock tower sheet metal). The Electrical Energy
Management system calibrates the battery state of charge as described
above after about 8 hours if the jump start negative cable is improperly
installed.
NOTICE:
If the cables are incorrectly connected to the battery
negative terminal, DO NOT reset the battery monitoring system using the
diagnostic scan tool. This reset is reserved for new battery
installation only. This reset will clear the learned battery data, the
battery time in service, and will affect the aging algorithm parameters,
which have been learned since the installation of the battery.
Battery Replacement
If
the vehicle battery is replaced, it is very important to perform the
battery monitoring system reset using the diagnostic scan tool. If the
battery monitoring system reset is not carried out, it holds the old
battery parameters and time in service counter in memory. Additionally
it tells the system the battery is in an aged state and may limit the
Electrical Energy Management system functions.
Component Description
Generator
The generator is equipped with an electronic internal voltage regulator and a serviceable generator clutch pulley.
Generator Current Sensor (If Equipped)
The
generator current sensor is attached to the generator B+ cable. It is
supplied a 5-volt reference voltage and a ground from the PCM. The generator current sensor is a Hall-effect sensor that supplies an analog feedback signal to the PCM. The PCM uses this information for battery charging strategy and idle stability and torque control.
Battery Monitoring Sensor
NOTICE:
Unless the battery is being replaced, DO NOT reset the
battery monitoring system using the diagnostic scan tool. This reset is
reserved for new battery installation only. This reset will clear the
learned battery data, the battery time in service, and will affect the
aging algorithm parameters, which have been learned since the
installation of the battery.
The
battery monitoring sensor is integrated with the negative battery
terminal clamp and cable assembly, which provides a ground to the
sensor. The battery monitoring sensor measures voltage, current, and
temperature of the battery and uses these inputs to calculate the
battery condition. The sensor transmits this information through the LIN circuit to the BCM. The battery monitoring sensor has a 2-pin connector providing battery voltage and LIN connections.
The
battery monitoring sensor is an input to the Electrical Energy
Management system software. If the sensor malfunctions due to wiring
issues or failure, a DTC sets. In most cases the Electrical Energy Management system functions are turned off until the sensor operation is restored.
Powertrain Control Module (PCM)
The PCM monitors and controls the charging system.
Generator Clutch
The
generator clutch is serviced separately from the generator. The primary
function is to separate the generator rotor inertia from the FEAD belt, lowering belt tension at high Revolutions Per Minute (RPM) and reducing NVH.
Overview
The generator is driven by the FEAD belt. When the engine is started, the generator begins to generate AC voltage which is internally converted to DC voltage...
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
BCM
B00A0:11
Occupant Classification System: Circuit Short to Ground
GO to Pinpoint Test BN
BCM
B00A0:12
Occupant Classification System: Circuit Short to Battery
GO to Pinpoint Test BN
BCM
B1123:11
Restraints Ignition Relay: Circuit Short to Ground
GO to Pinpoint Test BN
BCM
B1123:12
Restraints Ignition Relay: Circuit Short to Battery
GO to Pinpoint Test BN
BCM
B11D8:01
Restraint Event Notification: General Electrical Failure
GO to Pinpoint Test U
DCME
B1262:92
Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation
GO to Pinpoint Test AX
DCMF
B1262:92
Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation
GO to Pinpoint Test AX
DCMG
B1262:92
Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation
GO to Pinpoint Test AY
DCMH
B1262:92
Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation
GO to Pinpoint Test AY
FCIM
B00D5:01
Restraint System Passenger Disable Indicator: General Electrical Failure
GO to Pinpoint Test R
FCIM
B1202:01
Restraint System Passenger Enable Indicator: General Electrical Failure
GO to Pinpoint Test V
OCSM
B0061:11
Passenger Seatbelt Tension Sensor: Circuit Short to Ground
GO to Pinpoint Test BC
OCSM
B0061:12
Passenger Seatbelt Tension Sensor: Circuit Short to Battery
GO to Pinpoint Test BC
OCSM
B0061:13
Passenger Seatbelt Tension Sensor: Circuit Open
GO to Pinpoint Test BC
OCSM
B0061:64
Passenger Seatbelt Tension Sensor: Signal Plausibility Failure
GO to Pinpoint Test BC
OCSM
B00A0:62
Occupant Classification System: Signal Compare Failure
GO to Pinpoint Test BD
OCSM
B00C0:11
Passenger Seat Occupant Classification Sensor "A": Circuit Short To Ground
GO to Pinpoint Test BE
OCSM
B00C0:12
Passenger Seat Occupant Classification Sensor "A": Circuit Short To Battery
GO to Pinpoint Test BE
OCSM
B00C0:16
Passenger Seat Occupant Classification Sensor "A": Circuit Voltage Below Threshold
GO to Pinpoint Test BE
OCSM
B00C0:49
Passenger Seat Occupant Classification Sensor "A": Internal Electronic Failure
GO to Pinpoint Test BE
OCSM
B00C0:7B
Passenger Seat Occupant Classification Sensor "A": Low Fluid Level
GO to Pinpoint Test BE
OCSM
B00C2:11
Passenger Seat Occupant Classification Sensor "C": Circuit Short to Ground
GO to Pinpoint Test BF
OCSM
B00C2:12
Passenger Seat Occupant Classification Sensor "C": Circuit Short to Battery
GO to Pinpoint Test BF
OCSM
B1193:00
Crash Event Storage Full and Locked: No Sub Type Information
GO to Pinpoint Test BG
OCSM
U0100:00
Lost Communication with ECM/PCM “A”: No Sub Type Information
GO to Pinpoint Test BH
OCSM
U0151:00
Lost Communication with Restraints Control Module: No Sub Type Information
GO to Pinpoint Test BI
OCSM
U024C:00
Lost Communication with Seat Control Module "H": No Sub Type Information
GO to Pinpoint Test BJ
OCSM
U0401:00
Invalid Data Received from ECM/PCM A: No Sub Type Information
GO to Pinpoint Test BK
OCSM
U3000:41
Control Module: General Checksum Failure
GO to Pinpoint Test BL
OCSM
U3000:42
Control Module: General Memory Failure
GO to Pinpoint Test BL
OCSM
U3000:46
Control Module: Special Memory Failure
GO to Pinpoint Test BL
OCSM
U3000:54
Control Module: Missing Calibration
GO to Pinpoint Test BM
OCSM
U3003:16
Battery Voltage: Circuit Voltage Below Threshold
GO to Pinpoint Test BB
OCSM
U3003:17
Battery Voltage: Circuit Voltage Above Threshold
GO to Pinpoint Test BB
RCM
B0001:11
Driver Frontal Stage 1 Deployment Control: Circuit Short to Ground
GO to Pinpoint Test A
RCM
B0001:12
Driver Frontal Stage 1 Deployment Control: Circuit Short to Battery
GO to Pinpoint Test A
RCM
B0001:13
Driver Frontal Stage 1 Deployment Control: Circuit Open
GO to Pinpoint Test A
RCM
B0001:1A
Driver Frontal Stage 1 Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test A
RCM
B0001:2B
Driver Frontal Stage 1 Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0001:4A
Driver Frontal Stage 1 Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0002:11
Driver Frontal Stage 2 Deployment Control: Circuit Short to Ground
GO to Pinpoint Test B
RCM
B0002:12
Driver Frontal Stage 2 Deployment Control: Circuit Short to Battery
GO to Pinpoint Test B
RCM
B0002:13
Driver Frontal Stage 2 Deployment Control: Circuit Open
GO to Pinpoint Test B
RCM
B0002:1A
Driver Frontal Stage 2 Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test B
RCM
B0002:2B
Driver Frontal Stage 2 Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0002:4A
Driver Frontal Stage 2 Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0004:11
Driver Knee Bolster Deployment Control: Circuit Short to Ground
GO to Pinpoint Test C
RCM
B0004:12
Driver Knee Bolster Deployment Control: Circuit Short to Battery
GO to Pinpoint Test C
RCM
B0004:13
Driver Knee Bolster Deployment Control: Circuit Open
GO to Pinpoint Test C
RCM
B0004:1A
Driver Knee Bolster Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test C
RCM
B0004:2B
Driver Knee Bolster Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0004:4A
Driver Knee Bolster Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0010:11
Passenger Frontal Stage 1 Deployment Control: Circuit Short to Ground
GO to Pinpoint Test D
RCM
B0010:12
Passenger Frontal Stage 1 Deployment Control: Circuit Short to Battery
GO to Pinpoint Test D
RCM
B0010:13
Passenger Frontal Stage 1 Deployment Control: Circuit Open
GO to Pinpoint Test D
RCM
B0010:1A
Passenger Frontal Stage 1 Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test D
RCM
B0010:2B
Passenger Frontal Stage 1 Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0010:4A
Passenger Frontal Stage 1 Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0011:11
Passenger Frontal Stage 2 Deployment Control: Circuit Short to Ground
GO to Pinpoint Test E
RCM
B0011:12
Passenger Frontal Stage 2 Deployment Control: Circuit Short to Battery
GO to Pinpoint Test E
RCM
B0011:13
Passenger Frontal Stage 2 Deployment Control: Circuit Open
GO to Pinpoint Test E
RCM
B0011:1A
Passenger Frontal Stage 2 Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test E
RCM
B0011:2B
Passenger Frontal Stage 2 Deployment Control: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B0011:4A
Passenger Frontal Stage 2 Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0013:11
Passenger Knee Bolster Deployment Control: Circuit Short to Ground
GO to Pinpoint Test F
RCM
B0013:12
Passenger Knee Bolster Deployment Control: Circuit Short to Battery
GO to Pinpoint Test F
RCM
B0013:13
Passenger Knee Bolster Deployment Control: Circuit Open
GO to Pinpoint Test F
RCM
B0013:1A
Passenger Knee Bolster Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test F
RCM
B0013:2B
Passenger Knee Bolster Deployment Control: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B0013:4A
Passenger Knee Bolster Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0050:11
Driver Seatbelt Sensor: Circuit Short to Ground
GO to Pinpoint Test G
RCM
B0050:12
Driver Seatbelt Sensor: Circuit Short to Battery
GO to Pinpoint Test G
RCM
B0050:13
Driver Seatbelt Sensor: Circuit Open
GO to Pinpoint Test G
RCM
B0050:1D
Driver Seatbelt Sensor: Circuit Current Out of Range
GO to Pinpoint Test G
RCM
B0050:2B
Driver Seatbelt Sensor: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B0050:4A
Driver Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0052:11
Passenger Seatbelt Sensor: Circuit Short to Ground
GO to Pinpoint Test H
RCM
B0052:12
Passenger Seatbelt Sensor: Circuit Short to Battery
GO to Pinpoint Test H
RCM
B0052:13
Passenger Seatbelt Sensor: Circuit Open
GO to Pinpoint Test H
RCM
B0052:1D
Passenger Seatbelt Sensor: Circuit Current Out of Range
GO to Pinpoint Test H
RCM
B0052:2B
Passenger Seatbelt Sensor: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B0052:4A
Passenger Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0054:11
Second Row Center Seatbelt Sensor: Circuit Short To Ground
GO to Pinpoint Test I
RCM
B0054:12
Second Row Center Seatbelt Sensor: Circuit Short To Battery
GO to Pinpoint Test I
RCM
B0054:13
Second Row Center Seatbelt Sensor: Circuit Open
GO to Pinpoint Test I
RCM
B0054:1D
Second Row Center Seatbelt Sensor: Circuit Current Out Of Range
GO to Pinpoint Test I
RCM
B0054:2B
Second Row Center Seatbelt Sensor: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0054:4A
Second Row Center Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0070:11
Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Ground
GO to Pinpoint Test J
RCM
B0070:12
Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Battery
GO to Pinpoint Test J
RCM
B0070:13
Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Open
GO to Pinpoint Test J
RCM
B0070:1A
Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test J
RCM
B0070:2B
Driver Seatbelt Pretensioner "A" Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0070:4A
Driver Seatbelt Pretensioner "A" Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0072:11
Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Ground
GO to Pinpoint Test K
RCM
B0072:12
Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Battery
GO to Pinpoint Test K
RCM
B0072:13
Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Open
GO to Pinpoint Test K
RCM
B0072:1A
Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test K
RCM
B0072:2B
Passenger Seatbelt Pretensioner "A" Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0072:4A
Passenger Seatbelt Pretensioner "A" Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B007E:11
Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Ground
GO to Pinpoint Test L
RCM
B007E:12
Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Battery
GO to Pinpoint Test L
RCM
B007E:13
Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Open
GO to Pinpoint Test L
RCM
B007E:1A
Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test L
RCM
B007E:2B
Driver Seatbelt Pretensioner "C" Deployment Control: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B007E:4A
Driver Seatbelt Pretensioner "C" Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B007F:11
Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Ground
GO to Pinpoint Test M
RCM
B007F:12
Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Battery
GO to Pinpoint Test M
RCM
B007F:13
Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Open
GO to Pinpoint Test M
RCM
B007F:1A
Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test M
RCM
B007F:2B
Passenger Seatbelt Pretensioner "C" Deployment Control: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B007F:4A
Passenger Seatbelt Pretensioner "C" Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0082:11
Passenger Seatbelt Load Limiter Deployment Control: Circuit Short to Ground
GO to Pinpoint Test N
RCM
B0082:12
Passenger Seatbelt Load Limiter Deployment Control: Circuit Short to Battery
GO to Pinpoint Test N
RCM
B0082:13
Passenger Seatbelt Load Limiter Deployment Control: Circuit Open
GO to Pinpoint Test N
RCM
B0082:1A
Passenger Seatbelt Load Limiter Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test N
RCM
B0082:2B
Passenger Seatbelt Load Limiter Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0082:4A
Passenger Seatbelt Load Limiter Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B00A0:09
Occupant Classification System: Component Failure
GO to Pinpoint Test O
RCM
B00A0:4A
Occupant Classification System: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B00A0:63
Occupant Classification System: Circuit / Component Protection Time-Out
GO to Pinpoint Test O
RCM
B00A0:64
Occupant Classification System: Signal Plausibility Failure
GO to Pinpoint Test O
RCM
B00A0:68
Occupant Classification System: Event Information
GO to Pinpoint Test O
RCM
B00B5:11
Driver Seat Track Position Restraints Sensor: Circuit Short to Ground
GO to Pinpoint Test P
RCM
B00B5:12
Driver Seat Track Position Restraints Sensor: Circuit Short to Battery
GO to Pinpoint Test P
RCM
B00B5:13
Driver Seat Track Position Restraints Sensor: Circuit Open
GO to Pinpoint Test P
RCM
B00B5:1D
Driver Seat Track Position Restraints Sensor: Circuit Current Out of Range
GO to Pinpoint Test P
RCM
B00B5:2B
Driver Seat Track Position Restraints Sensor: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B00B5:4A
Driver Seat Track Position Restraints Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B00C5:11
Passenger Seat Track Position Restraints Sensor: Circuit Short to Ground
GO to Pinpoint Test Q
RCM
B00C5:12
Passenger Seat Track Position Restraints Sensor: Circuit Short to Battery
GO to Pinpoint Test Q
RCM
B00C5:13
Passenger Seat Track Position Restraints Sensor: Circuit Open
GO to Pinpoint Test Q
RCM
B00C5:1D
Passenger Seat Track Position Restraints Sensor: Circuit Current Out of Range
GO to Pinpoint Test Q
RCM
B00C5:2B
Passenger Seat Track Position Restraints Sensor: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B00C5:4A
Passenger Seat Track Position Restraints Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B00D5:01
Restraint System Passenger Disable Indicator: General Electrical Failure
GO to Pinpoint Test R
RCM
B00D5:4A
Restraint System Passenger Disable Indicator: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1193:00
Crash Event Storage Full and Locked: No Sub Type Information
GO to Pinpoint Test S
RCM
B11CF:11
Passenger Frontal Airbag Canister Vent: Circuit Short to Ground
GO to Pinpoint Test T
RCM
B11CF:12
Passenger Frontal Airbag Canister Vent: Circuit Short to Battery
GO to Pinpoint Test T
RCM
B11CF:13
Passenger Frontal Airbag Canister Vent: Circuit Open
GO to Pinpoint Test T
RCM
B11CF:1A
Passenger Frontal Airbag Canister Vent: Circuit Resistance Below Threshold
GO to Pinpoint Test T
RCM
B11CF:2B
Passenger Frontal Airbag Canister Vent: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B11CF:4A
Passenger Frontal Airbag Canister Vent: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B11D8:11
Restraint Event Notification: Circuit Short To Ground
GO to Pinpoint Test U
RCM
B11D8:12
Restraint Event Notification: Circuit Short To Battery
GO to Pinpoint Test U
RCM
B11D8:13
Restraint Event Notification: Circuit Short To Open
GO to Pinpoint Test U
RCM
B1202:01
Restraint System Passenger Enable Indicator: General Electrical Failure
GO to Pinpoint Test V
RCM
B1202:4A
Restraint System Passenger Enable Indicator: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1404:11
Driver Side Airbag Deployment Control: Circuit Short to Ground
GO to Pinpoint Test W
RCM
B1404:12
Driver Side Airbag Deployment Control: Circuit Short to Battery
GO to Pinpoint Test W
RCM
B1404:13
Driver Side Airbag Deployment Control: Circuit Open
GO to Pinpoint Test W
RCM
B1404:1A
Driver Side Airbag Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test W
RCM
B1404:2B
Driver Side Airbag Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B1404:4A
Driver Side Airbag Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1405:11
Driver Side Curtain Deployment Control 1: Circuit Short to Ground
GO to Pinpoint Test X
RCM
B1405:12
Driver Side Curtain Deployment Control 1: Circuit Short to Battery
GO to Pinpoint Test X
RCM
B1405:13
Driver Side Curtain Deployment Control 1: Circuit Open
GO to Pinpoint Test X
RCM
B1405:1A
Driver Side Curtain Deployment Control 1: Circuit Resistance Below Threshold
GO to Pinpoint Test X
RCM
B1405:2B
Driver Curtain Deployment Control 1: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B1405:4A
Driver Curtain Deployment Control 1: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1407:11
Passenger Side Airbag Deployment Control: Circuit Short to Ground
GO to Pinpoint Test Y
RCM
B1407:12
Passenger Side Airbag Deployment Control: Circuit Short to Battery
GO to Pinpoint Test Y
RCM
B1407:13
Passenger Side Airbag Deployment Control: Circuit Open
GO to Pinpoint Test Y
RCM
B1407:1A
Passenger Side Airbag Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test Y
RCM
B1407:2B
Passenger Side Airbag Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B1407:4A
Passenger Side Airbag Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1408:11
Passenger Side Curtain Deployment Control 1: Circuit Short to Ground
GO to Pinpoint Test Z
RCM
B1408:12
Passenger Side Curtain Deployment Control 1: Circuit Short to Battery
GO to Pinpoint Test Z
RCM
B1408:13
Passenger Side Curtain Deployment Control 1: Circuit Open
GO to Pinpoint Test Z
RCM
B1408:1A
Passenger Side Curtain Deployment Control 1: Circuit Resistance Below Threshold
GO to Pinpoint Test Z
RCM
B1408:2B
Passenger Curtain Deployment Control 1: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B1408:4A
Passenger Curtain Deployment Control 1: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B140C:11
Second Row Driver Side Seatbelt Sensor: Circuit Short to Ground
GO to Pinpoint Test AA
RCM
B140C:12
Second Row Driver Side Seatbelt Sensor: Circuit Short to Battery
GO to Pinpoint Test AA
RCM
B140C:13
Second Row Driver Side Seatbelt Sensor: Circuit Open
GO to Pinpoint Test AA
RCM
B140C:1D
Second Row Driver Side Seatbelt Sensor: Circuit Current Out of Range
GO to Pinpoint Test AA
RCM
B140C:2B
Second Row Driver Side Seatbelt Sensor: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B140C:4A
Second Row Driver Side Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B140D:11
Second Row Passenger Side Seatbelt Sensor: Circuit Short to Ground
GO to Pinpoint Test AB
RCM
B140D:12
Second Row Passenger Side Seatbelt Sensor: Circuit Short to Battery
GO to Pinpoint Test AB
RCM
B140D:13
Second Row Passenger Side Seatbelt Sensor: Circuit Open
GO to Pinpoint Test AB
RCM
B140D:1D
Second Row Passenger Side Seatbelt Sensor: Circuit Current Out of Range
GO to Pinpoint Test AB
RCM
B140D:2B
Second Row Passenger Side Seatbelt Sensor: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B140D:4A
Second Row Passenger Side Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B140E:11
Third Row Driver Side Seatbelt Sensor: Circuit Short To Ground
GO to Pinpoint Test AC
RCM
B140E:12
Third Row Driver Side Seatbelt Sensor: Circuit Short To Battery
GO to Pinpoint Test AC
RCM
B140E:13
Third Row Driver Side Seatbelt Sensor: Circuit Open
GO to Pinpoint Test AC
RCM
B140E:1D
Third Row Driver Side Seatbelt Sensor: Circuit Current Out Of Range
GO to Pinpoint Test AC
RCM
B140E:2B
Third Row Driver Side Seatbelt Sensor: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B140E:4A
Third Row Driver Side Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B140F:11
Third Row Passenger Side Seatbelt Sensor: Circuit Short To Ground
GO to Pinpoint Test AD
RCM
B140F:12
Third Row Passenger Side Seatbelt Sensor: Circuit Short To Battery
GO to Pinpoint Test AD
RCM
B140F:13
Third Row Passenger Side Seatbelt Sensor: Circuit Open
GO to Pinpoint Test AD
RCM
B140F:1D
Third Row Passenger Side Seatbelt Sensor: Circuit Current Out Of Range
GO to Pinpoint Test AD
RCM
B140F:2B
Third Row Passenger Side Seatbelt Sensor: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B140F:4A
Third Row Passenger Side Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1410:11
Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Short To Ground
GO to Pinpoint Test AE
RCM
B1410:12
Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Short To Battery
GO to Pinpoint Test AE
RCM
B1410:13
Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Open
GO to Pinpoint Test AE
RCM
B1410:1A
Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test AE
RCM
B1410:2B
Second Row Driver Side Seatbelt Pretensioner Deployment Control: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B1410:4A
Second Row Driver Side Seatbelt Pretensioner Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1412:11
Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Short To Ground
GO to Pinpoint Test AF
RCM
B1412:12
Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Short To Battery
GO to Pinpoint Test AF
RCM
B1412:13
Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Open
GO to Pinpoint Test AF
RCM
B1412:1A
Second Row Passenger Side Seatbelt
Pretensioner Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test AF
RCM
B1412:2B
Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B1412:4A
Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1413:11
Driver Frontal Restraints Sensor: Circuit Short to Ground
GO to Pinpoint Test AG
RCM
B1413:12
Driver Frontal Restraints Sensor: Circuit Short to Battery
GO to Pinpoint Test AG
RCM
B1413:13
Driver Frontal Restraints Sensor: Circuit Open
GO to Pinpoint Test AG
RCM
B1413:4A
Driver Frontal Restraints Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1413:81
Driver Frontal Restraints Sensor: Invalid Serial Data Received
GO to Pinpoint Test AH
RCM
B1413:96
Driver Frontal Restraints Sensor: Component Internal Failure
GO to Pinpoint Test AH
RCM
B1414:11
Driver Side Restraints Sensor 1: Circuit Short to Ground
GO to Pinpoint Test AI
RCM
B1414:12
Driver Side Restraints Sensor 1: Circuit Short to Battery
GO to Pinpoint Test AI
RCM
B1414:13
Driver Side Restraints Sensor 1: Circuit Open
GO to Pinpoint Test AI
RCM
B1414:4A
Driver Side Restraints Sensor 1: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1414:81
Driver Side Restraints Sensor 1: Invalid Serial Data Received
GO to Pinpoint Test AH
RCM
B1414:96
Driver Side Restraints Sensor 1: Component Internal Failure
GO to Pinpoint Test AH
RCM
B1415:11
Driver Side Restraints Sensor 2: Circuit Short to Ground
GO to Pinpoint Test AJ
RCM
B1415:12
Driver Side Restraints Sensor 2: Circuit Short to Battery
GO to Pinpoint Test AJ
RCM
B1415:13
Driver Side Restraints Sensor 2: Circuit Open
GO to Pinpoint Test AJ
RCM
B1415:4A
Driver Side Restraints Sensor 2: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1415:81
Driver Side Restraints Sensor 2: Invalid Serial Data Received
GO to Pinpoint Test AH
RCM
B1415:96
Driver Side Restraints Sensor 2: Component Internal Failure
GO to Pinpoint Test AH
RCM
B1417:11
Passenger Frontal Restraints Sensor: Circuit Short To Ground
GO to Pinpoint Test AK
RCM
B1417:12
Passenger Frontal Restraints Sensor: Circuit Short To Battery
GO to Pinpoint Test AK
RCM
B1417:13
Passenger Frontal Restraints Sensor: Circuit Open
GO to Pinpoint Test AK
RCM
B1417:4A
Passenger Frontal Restraints Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1417:81
Passenger Frontal Restraints Sensor: Invalid Serial Data Received
GO to Pinpoint Test AH
RCM
B1417:96
Passenger Frontal Restraints Sensor: Component Internal Failure
GO to Pinpoint Test AH
RCM
B1418:11
Passenger Side Restraints Sensor 1: Circuit Short to Ground
GO to Pinpoint Test AJ
RCM
B1418:12
Passenger Side Restraints Sensor 1: Circuit Short to Battery
GO to Pinpoint Test AJ
RCM
B1418:13
Passenger Side Restraints Sensor 1: Circuit Open
GO to Pinpoint Test AJ
RCM
B1418:4A
Passenger Side Restraints Sensor 1: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1418:81
Passenger Side Restraints Sensor 1: Invalid Serial Data Received
GO to Pinpoint Test AH
RCM
B1418:96
Passenger Side Restraints Sensor 1: Component Internal Failure
GO to Pinpoint Test AH
RCM
B1419:11
Passenger Side Restraints Sensor 2: Circuit Short to Ground
GO to Pinpoint Test AI
RCM
B1419:12
Passenger Side Restraints Sensor 2: Circuit Short to Battery
GO to Pinpoint Test AI
RCM
B1419:13
Passenger Side Restraints Sensor 2: Circuit Open
GO to Pinpoint Test AI
RCM
B1419:4A
Passenger Side Restraints Sensor 2: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1419:81
Passenger Side Restraints Sensor 2: Invalid Serial Data Received
GO to Pinpoint Test AH
RCM
B1419:96
Passenger Side Restraints Sensor 2: Component Internal Failure
GO to Pinpoint Test AH
RCM
B142D:00
Pyrotechnic End of Life Activation Performed: No Sub Type Information
GO to Pinpoint Test AV
RCM
B1469:4A
Unused Satellite Restraints Sensor 1: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B146A:4A
Unused Satellite Restraints Sensor 2: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1492:68
Fuel Cutoff Event: Event Information
GO to Pinpoint Test AW
RCM
B14ED:11
Restraint Event Notification 2: Circuit Short To Ground
GO to Pinpoint Test AX
RCM
B14ED:12
Restraint Event Notification 2: Circuit Short To Battery
GO to Pinpoint Test AX
RCM
B14ED:13
Restraint Event Notification 2: Circuit Open
GO to Pinpoint Test AX
RCM
B14EE:11
Restraint Event Notification 3: Circuit Short To Ground
GO to Pinpoint Test AY
RCM
B14EE:12
Restraint Event Notification 3: Circuit Short To Battery
GO to Pinpoint Test AY
RCM
B14EE:13
Restraint Event Notification 3: Circuit Open
GO to Pinpoint Test AY
RCM
B1534:4A
Unused Deployable Device: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1535:4A
Unused DC Sensor Device: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
C0061:68
Lateral Acceleration Sensor: Event Information
GO to Pinpoint Test AN
RCM
C0062:68
Longitudinal Acceleration Sensor: Event Information
GO to Pinpoint Test AN
RCM
C0063:68
Yaw Rate Sensor: Event Information
GO to Pinpoint Test AN
RCM
C0064:68
Roll Rate Sensor: Event Information
GO to Pinpoint Test AN
RCM
C0065:68
Vertical Acceleration Sensor: Event Information
GO to Pinpoint Test AN
RCM
U0028:08
Vehicle Communication Bus A: Bus Signal/Message Failures
GO to Pinpoint Test AO
RCM
U0028:88
Vehicle Communication Bus A: Bus Off
GO to Pinpoint Test AO
RCM
U0100:00
Lost Communication with ECM/PCM “A”: No Sub Type Information
GO to Pinpoint Test AP
RCM
U0140:00
Lost Communication with Body Control Module: No Sub Type Information
GO to Pinpoint Test AQ
RCM
U0146:00
Lost Communication with Gateway "A": No Sub Type Information
GO to Pinpoint Test AR
RCM
U0154:00
Lost Communication with Restraints Occupant Classification System Module: No Sub Type Information
GO to Pinpoint Test AS
RCM
U0253:00
Lost Communication with Accessory Protocol Interface Module: No Sub Type Information
GO to Pinpoint Test AT
RCM
U0300:00
Control Module: No Sub Type Information
GO to Pinpoint Test AV
RCM
U0401:00
Invalid Data Received from ECM/PCM A: No Sub Type Information
GO to Pinpoint Test AU
RCM
U0401:81
Invalid Data Received from ECM/PCM A: Invalid Serial Data Received
GO to Pinpoint Test AU
RCM
U0422:00
Invalid Data Received From Body Control Module: No Sub Type Information
GO to Pinpoint Test AU
RCM
U0422:81
Invalid Data Received From Body Control Module: Invalid Serial Data Received
GO to Pinpoint Test AU
RCM
U0455:81
Invalid Data Received From Restraints
Occupant Classification System Module: Invalid Serial Data Received
GO to Pinpoint Test AU
RCM
U0554:00
Invalid Data Received From Accessory Protocol Interface Module: No Sub Type Information
GO to Pinpoint Test AU
RCM
U0557:82
Invalid Data Received From Front Controls
Interface Module "A": Alive/Sequence Counter Incorrect/Not Updated
GO to Pinpoint Test AU
RCM
U2024:57
Control Module Cal-Config Data: Invalid/Incompatible Software Component
GO to Pinpoint Test AV
RCM
U2100:00
Initial Configuration Not Complete: No Sub Type Information
GO to Pinpoint Test AZ
RCM
U2101:00
Control Module Configuration Incompatible: No Sub Type Information
GO to Pinpoint Test AO
RCM
U2200:00
Control Module Configuration Memory Corrupt: No Sub Type Information
GO to Pinpoint Test AV
RCM
U2300:55
Central Configuration: Not Configured
GO to Pinpoint Test BA
RCM
U2300:64
Central Configuration: Signal Plausibility Failure
GO to Pinpoint Test BA
RCM
U3000:04
Control Module: System Internal Failure
GO to Pinpoint Test AV
RCM
U3000:46
Control Module: Calibration / Parameter Memory Failure
GO to Pinpoint Test AV
RCM
U3000:49
Control Module: Internal Electronic Failure
GO to Pinpoint Test AV
RCM
U3003:16
Battery Voltage: Circuit Voltage Below Threshold
GO to Pinpoint Test BB
RCM
U3003:17
Battery Voltage: Circuit Voltage Above Threshold
GO to Pinpoint Test BB
Symptom Chart(s)
Symptom Chart: Supplemental Restraint System
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
Removal
NOTICE:
Suspension fasteners are critical parts that affect the
performance of vital components and systems. Failure of these fasteners
may result in major service expense. Use the same or equivalent parts if
replacement is necessary. Do not use a replacement part of lesser
quality or substitute design...