Lincoln Aviator: All-Wheel Drive / Maintenance and Modifications
The suspension and steering systems on
your vehicle have been designed and tested
to provide predictable performance whether
loaded or empty and durable load carrying
capability. For this reason, we strongly
recommend that you do not make
modifications such as adding or removing
parts (such as lowering kits or stabilizer bars)
or by using replacement parts not equivalent
to the original factory equipment.
Any modifications to a vehicle that raise the
center of gravity can make it more likely the
vehicle will rollover as a result of a loss of
control. We strongly recommend that caution
be used with any vehicle equipped with a
high load or device (such as ladder or
luggage racks).
Failure to maintain your vehicle properly
could void the warranty, increase your repair
cost, reduce vehicle performance and
operational capabilities and adversely affect
driver and passenger safety. Frequent
inspection of vehicle chassis components is
recommended if the vehicle is subjected to
off-highway usage.
WARNING: If you are driving in
slippery conditions that require tire chains
or cables, then it is critical that you drive
cautiously. Keep speeds down, allow for
longer stopping distances and avoid
aggressive steering to reduce the chances
of a loss of vehicle control which can lead
to serious injury or death...
Other information:
Transmission Assembly
Item
Part Number
Description
1
79027902
Torque converter
2
W714629W714629
Transmission fluid pan stud bolts (6 required)
3
W500215W500215
Transmission fluid pan bolts (12 required)
4
7A1947A194
Transmission fluid pan
5
7A1917A191
Transmission fluid pan gasket
6
7E3897E389
Transmission fluid level indicator and plug assembly
7
W708500W708500
Transmission fluid auxiliary pump tube bolt (model dependent)
8
7A2097A209
Transmission fluid auxiliary pump tube (model dependent)
9
W718548W718548
Transmission fluid auxiliary pump bolts (3 required) (model dependent)
10
7P0867P086
Transmission fluid auxiliary pump (model dependent)
11
7J1357J135
Transmission fluid auxiliary pump tube seal (model dependent)
12
W700123W700123
Transmission fluid filter bolt (71 mm length)
13
W500214W500214
Transmission fluid filter bolt (20 mm length)
14
7G1867G186
Transmission fluid filter
15
W708500W708500
Main control-to-transmission case bolts (68 mm length) (8 required)
16
7A1007A100
Main control assembly
17
7N2657N265
Main control-to-transmission fluid pump seal
18
7M1837M183
Intermediate Speed A (ISSA) sensor
19
7M1017M101
Turbine Shaft Speed (TSS) sensor
20
7H1037H103
Intermediate Speed B (ISSB) sensor
21
7H1037H103
Output Shaft Speed (OSS) sensor
22
W500213W500213
Transmission internal wiring harness bolts (2 required)
23
7G2767G276
Transmission internal wiring harness
24
W500215W500215
Transmission fluid pump bolts (4 required)
25
7A1037A103
Transmission fluid pump
26
7Z3027Z302
Transmission fluid pump seal
27
66586658
Transmission fluid pump driven gear outer cover
28
W718158W718158
Transmission fluid pump retaining ring
29
7A0807A080
Transmission fluid pump driven gear
30
W504755W504755
Transmission fluid pump driven gear inner cover bolts (2 required)
31
66586658
Transmission fluid pump driven gear inner cover
32
7K4407K440
Output shaft flange nut (RWD only)
33
7A0217A021
Output shaft flange (RWD only)
34
7N1357N135
Anti-ting washer (RWD only)
35
7G1007G100
Manual control shaft-to-Transmission Range (TR) sensor roll pin
36
W712713W712713-S442-S442
Park override lever nut
37
7J1677J167
Park override lever
38
7C4937C493
Manual control shaft
39
7H5577H557
Transmission Range (TR) sensor
40
7L2527L252
Park return spring
41
7D4107D410
Park pawl actuator rod
42
W716607W716607
Transmission Range (TR) sensor detent spring bolt
43
7E3327E332
Transmission Range (TR) sensor detent spring
44
7N1347N134
Front support assembly bolts (12 required)
45
7G0337G033
Front support assembly
46
7M1577M157-C-C
B clutch (overdrive) snap ring
47
7C5767C576
B clutch (overdrive) pressure plate
48
7B4427B442-A-A
B clutch (overdrive) steel plates (quantity model dependent)
49
7B1647B164
B clutch (overdrive) friction plates (quantity model dependent)
50
7J4027J402
B clutch (overdrive) separating springs (quantity model dependent)
51
7B4427B442-B-B
B clutch (overdrive) apply plate
52
7G2067G206
One-Way Clutch (OWC)
53
7G4187G418
B clutch (overdrive) piston
54
7N1697N169
A clutch (intermediate) piston return spring snap ring
55
7G2977G297
A clutch (intermediate) piston return spring
56
7J0157J015
A clutch (intermediate) piston
57
7F2257F225
A clutch (intermediate) piston inner seal
58
7F2247F224
A clutch (intermediate) piston outer seal
59
7B0317B031
Front support-to-case seal
60
7M1577M157-J-J
Torque converter hub seal snap ring
61
7A2487A248
Torque converter hub seal
62
W500204W500204
Front support cover and seal assembly bolt
63
7M1577M157
Front support cover and seal assembly snap ring
64
75707570
Front support cover and seal assembly
65
7F0737F073
Transmission fluid pump drive gear
66
66516651
Transmission fluid pump idler gear
67
7Z4267Z426
Transmission fluid pump idler gear bearing
68
7G0907G090
Stator support seal
69
—
Clutch and planetary assembly
70
7P0807P080
A clutch (intermediate) wave spring
71
7A4067A406
A clutch (intermediate) apply plate (select fit)
72
7F2197F219
A clutch (intermediate) friction plates (quantity model dependent)
73
7F2207F220
A clutch (intermediate) steel plates (quantity model dependent)
74
7G1597G159
A clutch (intermediate) separating springs (quantity model dependent)
75
7B4377B437
A clutch (intermediate) pressure plate
76
7J3007J300
Selective shim
77
7H0327H032
Thrust bearing (T3)
78
7M1527M152-A-A
Thrust bearing (T9)
79
7A0497A049
Output shaft and planetary carrier No...
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
ABS
B1111:4B
Electric Park Brake Enable:Over Temperature
GO to Pinpoint Test F
ABS
B1111:53
Electric Park Brake Enable:Deactivated
GO to Pinpoint Test G
ABS
B1111:54
Electric Park Brake Enable:Missing Calibration
GO to Pinpoint Test E
ABS
C0609:01
Park Brake Switch Circuit:General Electrical Failure
GO to Pinpoint Test B
ABS
C0616:9A
Park Brake Control Module Control Circuit Performance:Component or System Operating Conditions
GO to Pinpoint Test B
ABS
C1034:01
Park Brake:General Electrical Failure
GO to Pinpoint Test B
ABS
C1034:07
Park Brake:Mechanical Failures
GO to Pinpoint Test K
ABS
C1034:13
Park Brake:Circuit Open
GO to Pinpoint Test B
ABS
C1034:25
Park Brake:Signal Shape/Waveform Failure
GO to Pinpoint Test B
ABS
C1034:2F
Park Brake:Signal Erratic
GO to Pinpoint Test B
ABS
C1034:47
Park Brake:Watchdog/Safety µC Failure
GO to Pinpoint Test B
ABS
C1034:48
Park Brake:Supervision Software Failure
GO to Pinpoint Test B
ABS
C1034:57
Park Brake:Invalid/Incompatible Software Component
GO to Pinpoint Test B
ABS
C1034:71
Park Brake:Actuator Stuck
GO to Pinpoint Test C
ABS
C1034:77
Park Brake:Commanded Position Not Reachable
GO to Pinpoint Test C
ABS
C1034:78
Park Brake:Alignment Or Adjustment Incorrect
GO to Pinpoint Test H
ABS
C1034:97
Park Brake:Component or System Operation Obstructed or Blocked
GO to Pinpoint Test D
ABS
C1A43:98
Motor Supply:Component or System Over Temperature
GO to Pinpoint Test D
ABS
C2005:18
Right Actuator:Circuit Current Below Threshold
GO to Pinpoint Test D
ABS
C2005:19
Right Actuator:Circuit Current Above Threshold
GO to Pinpoint Test D
ABS
C2005:77
Right Actuator:Commanded Position Not Reachable
GO to Pinpoint Test C
ABS
C2005:78
Right Actuator:Alignment Or Adjustment Incorrect
GO to Pinpoint Test A
ABS
C2006:18
Left Actuator:Circuit Current Below Threshold
GO to Pinpoint Test D
ABS
C2006:19
Left Actuator:Circuit Current Above Threshold
GO to Pinpoint Test D
ABS
C2006:77
Left Actuator:Commanded Position Not Reachable
GO to Pinpoint Test C
ABS
C2006:78
Left Actuator:Alignment Or Adjustment Incorrect
GO to Pinpoint Test A
ABS
C2007:13
Right Motor:Circuit Open
GO to Pinpoint Test D
ABS
C2007:1C
Right Motor:Circuit Voltage Out Of Range
GO to Pinpoint Test D
ABS
C2007:92
Right Motor:Performance Or Incorrect Operation
GO to Pinpoint Test D
ABS
C2008:13
Left Motor:Circuit Open
GO to Pinpoint Test D
ABS
C2008:1C
Left Motor:Circuit Voltage Out Of Range
GO to Pinpoint Test D
ABS
C2008:92
Left Motor:Performance Or Incorrect Operation
GO to Pinpoint Test D
ABS
U2002:00
Switch:No Sub Type Information
GO to Pinpoint Test J
ABS
U2002:47
Switch:Watchdog/Safety µC Failure
GO to Pinpoint Test B
Symptom Chart(s)
Symptom Chart: Parking Brake and Actuation
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...