Lincoln Aviator: Rear Drive Axle/Differential / Removal and Installation - Axle Assembly
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Drain the rear differential fluid.
Refer to: Differential Draining and Filling (205-02 Rear Drive Axle/Differential, General Procedures).
-
Remove the rear halfshafts.
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
Remove the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
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Disconnect and position the axle assembly vent hose aside.
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Using the transmission jack support the rear axle assembly.
Use the General Equipment: Transmission Jack
-
Remove and discard the rear axle assembly support front bolts.
Torque:
129 lb.ft (175 Nm)
-
If equipped.
Remove and discard the rear axle housing support rear bolt.
Torque:
148 lb.ft (200 Nm)
-
If equipped.
Remove and discard the rear axle assembly support rear bolts.
Torque:
148 lb.ft (200 Nm)
-
Gently down the transmission jack and remove the rear axle assembly.
Use the General Equipment: Transmission Jack
Installation
-
To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
205-220Installer, Differential ShimTKIT-1985-FH
Dial Indicator
Copper Hammer
Adjustment
Remove the differential housing cover...
Special Tool(s) /
General Equipment
205-1066Installer, Bushing
Flat Headed Screw Driver
Removal
NOTE:
Only worn or damaged bushings need to be replaced...
Other information:
Adjustment
NOTE:
Typical seatbelt tongue shown, others similar.
Fold the seatbelt as indicated.
Feed the folded portion of the seatbelt into the seatbelt tongue.
Pull the seatbelt through the seatbelt tongue to remove the twist in the seatbelt...
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
NOTE:
The crankshaft connecting rod journals must be
within specifications to check the connecting rod bearing journal
clearance.
Remove the connecting rod bearing cap and connecting rod bearing...