Lincoln Aviator Manuals
Lincoln Aviator 2020-2025 Service Manual / Chassis / Driveline / Rear Drive Axle/Differential / Removal and Installation - Axle Housing Bushing

Lincoln Aviator: Rear Drive Axle/Differential / Removal and Installation - Axle Housing Bushing

Special Tool(s) / General Equipment

205-1066
Installer, Bushing
Flat Headed Screw Driver

Removal

NOTE: Only worn or damaged bushings need to be replaced.

  1. Remove the rear axle assembly.
    Refer to: Axle Assembly (205-02 Rear Drive Axle/Differential, Removal and Installation).

    1. NOTE: The rear axle bushings need to be installed in the same location as removed.

      NOTE: Note the position of the component before removal. Flat surface is facing inside and in front of other side bushing.

      Index-mark the rear axle front upper bushings and differential housing.
    1. Using the general equipment, remove and discard the rear axle front upper bushings.
      Use the General Equipment: Flat Headed Screw Driver

    1. NOTE: The rear axle bushings need to be installed in the same location as removed.

      NOTE: Note the position of the component before removal. Flat surface is facing inside and in front of other side bushing.

      Index-mark the rear axle front lower bushings and rear axle housing.
    1. Using the general equipment, remove and discard the rear axle front lower bushings.
      Use the General Equipment: Flat Headed Screw Driver

Installation

  1. NOTE: Make sure that the surface is clean and free of foreign material.

    Clean and inspect the rear axle assembly at bushing mating surfaces.

  1. NOTE: Only one bushing is to be installed at a time.

    NOTE: One side bushing shown, other side is similar.

    NOTE: Make sure that the installation marks are aligned and flat surface is aligned inside.

    NOTE: Press the bushing by hand initially.

    Insert the new rear axle front lower bushings.

  1. NOTE: One side bushing shown, other side is similar.

    Using the special tool, install the new rear axle front lower bushings.
    Use Special Service Tool: 205-1066  Installer, Bushing.

  1. NOTE: Only one bushing is to be installed at a time.

    NOTE: One side bushing shown, other side is similar.

    NOTE: Make sure that the installation marks are aligned and flat surface is aligned inside.

    NOTE: Press the bushing by hand initially.


    Install the new rear axle front upper bushings.
    1. Insert the new rear axle front upper bushings.
    1. Using the special tool, install the new rear axle front upper bushing.
      Use Special Service Tool: 205-1066  Installer, Bushing.
  1. Install the rear axle assembly.
    Refer to: Axle Assembly (205-02 Rear Drive Axle/Differential, Removal and Installation).

    Removal and Installation - Axle Assembly

    Special Tool(s) / General Equipment Transmission Jack Removal NOTE: Removal steps in this procedure may contain installation details. Drain the rear differential fluid...

    Removal and Installation - Differential Carrier

    Special Tool(s) / General Equipment 205-220Installer, Differential ShimTKIT-1985-FH Copper Hammer Removal Remove the differential housing cover...

    Other information:

    Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Parking Brake


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   ABS B1111:4B Electric Park Brake Enable:Over Temperature   GO to Pinpoint Test F   ABS B1111:53 Electric Park Brake Enable:Deactivated   GO to Pinpoint Test G   ABS B1111:54 Electric Park Brake Enable:Missing Calibration   GO to Pinpoint Test E   ABS C0609:01 Park Brake Switch Circuit:General Electrical Failure   GO to Pinpoint Test B   ABS C0616:9A Park Brake Control Module Control Circuit Performance:Component or System Operating Conditions   GO to Pinpoint Test B   ABS C1034:01 Park Brake:General Electrical Failure   GO to Pinpoint Test B   ABS C1034:07 Park Brake:Mechanical Failures   GO to Pinpoint Test K   ABS C1034:13 Park Brake:Circuit Open   GO to Pinpoint Test B   ABS C1034:25 Park Brake:Signal Shape/Waveform Failure   GO to Pinpoint Test B   ABS C1034:2F Park Brake:Signal Erratic   GO to Pinpoint Test B   ABS C1034:47 Park Brake:Watchdog/Safety µC Failure   GO to Pinpoint Test B   ABS C1034:48 Park Brake:Supervision Software Failure   GO to Pinpoint Test B   ABS C1034:57 Park Brake:Invalid/Incompatible Software Component   GO to Pinpoint Test B   ABS C1034:71 Park Brake:Actuator Stuck   GO to Pinpoint Test C   ABS C1034:77 Park Brake:Commanded Position Not Reachable   GO to Pinpoint Test C   ABS C1034:78 Park Brake:Alignment Or Adjustment Incorrect   GO to Pinpoint Test H   ABS C1034:97 Park Brake:Component or System Operation Obstructed or Blocked   GO to Pinpoint Test D   ABS C1A43:98 Motor Supply:Component or System Over Temperature   GO to Pinpoint Test D   ABS C2005:18 Right Actuator:Circuit Current Below Threshold   GO to Pinpoint Test D   ABS C2005:19 Right Actuator:Circuit Current Above Threshold   GO to Pinpoint Test D   ABS C2005:77 Right Actuator:Commanded Position Not Reachable   GO to Pinpoint Test C   ABS C2005:78 Right Actuator:Alignment Or Adjustment Incorrect   GO to Pinpoint Test A   ABS C2006:18 Left Actuator:Circuit Current Below Threshold   GO to Pinpoint Test D   ABS C2006:19 Left Actuator:Circuit Current Above Threshold   GO to Pinpoint Test D   ABS C2006:77 Left Actuator:Commanded Position Not Reachable   GO to Pinpoint Test C   ABS C2006:78 Left Actuator:Alignment Or Adjustment Incorrect   GO to Pinpoint Test A   ABS C2007:13 Right Motor:Circuit Open   GO to Pinpoint Test D   ABS C2007:1C Right Motor:Circuit Voltage Out Of Range   GO to Pinpoint Test D   ABS C2007:92 Right Motor:Performance Or Incorrect Operation   GO to Pinpoint Test D   ABS C2008:13 Left Motor:Circuit Open   GO to Pinpoint Test D   ABS C2008:1C Left Motor:Circuit Voltage Out Of Range   GO to Pinpoint Test D   ABS C2008:92 Left Motor:Performance Or Incorrect Operation   GO to Pinpoint Test D   ABS U2002:00 Switch:No Sub Type Information   GO to Pinpoint Test J   ABS U2002:47 Switch:Watchdog/Safety µC Failure   GO to Pinpoint Test B Symptom Chart(s) Symptom Chart: Parking Brake and Actuation Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

    Lincoln Aviator 2020-2025 Service Manual: General Procedures - Piston Ring End Gap


    Special Tool(s) / General Equipment Feeler Gauge Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore...

    Categories

    Remote Control

    Passive Key

    Lincoln Aviator. Remote Control

    The passive key operates the power locks and the remote start system. The passive key must be in your vehicle to use the push button start.

    Note: You may not be able to shift out of park (P) unless the passive key is inside your vehicle.

    read more

     
    Copyright © 2025 www.liaviator2.com