Lincoln Aviator 2020-2025 Service Manual / Chassis / Driveline / Rear Drive Axle/Differential / Removal and Installation - Differential Carrier

Lincoln Aviator: Rear Drive Axle/Differential / Removal and Installation - Differential Carrier

Special Tool(s) / General Equipment

	205-220 Installer, Differential Shim TKIT-1985-FH
Copper Hammer

Removal

Remove the differential housing cover.
Refer to: Differential Housing Cover (205-02 Rear Drive Axle/Differential, Removal and Installation).

NOTE: The differential bearing caps and differential bearing cap bolts need to be installed in the same location as removed.
1. Mark the differential bearing caps.
1. Remove the differential bearing cap bolts.
1. Remove the differential bearing caps.

Remove the differential carrier, differential carrier bearing cups and the differential shims.

Installation

NOTE: Have the selected shims available at this time. It will be required to hold the differential carrier and the differential carrier bearing cups in until shims are installed.

NOTE: Differential bearing shims are to be installed with the chamfer facing outboard.
Install the differential carrier and the differential carrier bearing cups.

1. Install the RH selected ring gear back lash shim.
1. NOTE: The differential bearing cap bolts should only be finger tight at this time.
  Position the differential to the RH side of the differential housing. Install the RH differential bearing cap and the differential bearing cap bolts.

Using the special tool and a soft face copper mallet, install the LH selected ring gear back lash shim.
Use Special Service Tool: 205-220 Installer, Differential Shim.
Use the General Equipment: Copper Hammer

NOTE: The differential bearing cap bolts should only be finger tight at this time.
Install the LH differential bearing cap and the differential bearing cap bolts.

Tighten the differential bearing cap bolts.
Torque: 71 lb.ft (96 Nm)

Check the ring gear backlash.
Refer to: Ring Gear Backlash Adjustment (205-02 Rear Drive Axle/Differential, General Procedures).

Install the differential housing cover.
Refer to: Differential Housing Cover (205-02 Rear Drive Axle/Differential, Removal and Installation).

Removal and Installation - Axle Housing Bushing

Special Tool(s) / General Equipment 205-1066Installer, Bushing Flat Headed Screw Driver Removal NOTE: Only worn or damaged bushings need to be replaced...

Removal and Installation - Differential Housing Cover

Materials Name Specification Motorcraft® Ultra Silicone SealantTA-29 WSS-M4G323-A8 Removal With the vehicle in NEUTRAL, position it on a hoist...

Other information:

Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Charging System

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action BCM B11DB:02 Battery Monitoring Module "A": General Signal Failure GO to Pinpoint Test F BCM B11DB:08 Battery Monitoring Module "A": Bus Signal/Message Failures GO to Pinpoint Test F BCM B11DB:09 Battery Monitoring Module "A": Component Failures GO to Pinpoint Test F BCM B11DB:11 Battery Monitoring Module "A": Circuit Short To Ground GO to Pinpoint Test F BCM B11DB:49 Battery Monitoring Module "A": Internal Electronic Failure GO to Pinpoint Test I BCM B11DB:55 Battery Monitoring Module "A": Not Configured GO to Pinpoint Test J BCM B1489:11 Battery Monitoring System (BMS) Sensor Power: Circuit Short To Ground GO to Pinpoint Test F PCM P0562:00 System Voltage Low: No Sub Type Information GO to Pinpoint Test B PCM P0563:00 System Voltage High: No Sub Type Information GO to Pinpoint Test A PCM P065B:00 Generator "A" Control Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test B PCM P065C:00 Generator "A" Mechanical Performance: No Sub Type Information GO to Pinpoint Test B PCM P0A3B:00 Generator "A" Over Temperature: No Sub Type Information GO to Pinpoint Test K PCM P0A5A:00 Generator Current Sensor Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test E PCM P0A5B:00 Generator Current Sensor Circuit Low: No Sub Type Information GO to Pinpoint Test E PCM P0A5C:00 Generator Current Sensor Circuit High: No Sub Type Information GO to Pinpoint Test E PCM U012D:00 Lost Communication With Generator "A" Control Module: No Sub Type Information GO to Pinpoint Test G PCM U042E:00 Invalid Data Received From Generator "A" Control Module: No Sub Type Information GO to Pinpoint Test G Inspection and Verification Verify the customer concern by operating the charging system...

Lincoln Aviator 2020-2025 Service Manual: Specifications

Battery Specifications Base and Reserve without trailer tow vehicles Item Specification Voltage 12 Volts Cold Cranking Amps (CCA) measured at -18 C (-0.4 F) 800 Cold Cranking Amps (CCA) Battery amps rating 80 Ah Battery size H7 Battery type Absorbed Glass Mat (AGM) All other vehicles Item Specification Voltage 12 Volts Cold Cranking Amps (CCA) measured at -18 C (-0...

Emergency Locking

Each door has a backup power system which allows the door to function if your vehicle has no power. The system has a limited number of operations before the power is depleted and turns off. When the system turns off, the door remains open and unlatched and does not close.

If your vehicle has no power and the backup power system is turned off, you can close and secure your vehicle by manually resetting each door latch using a key in the position shown.