Lincoln Aviator 2020-2025 Service Manual / Chassis / Driveline / Rear Drive Axle/Differential / Removal and Installation - Differential Housing Cover

Lincoln Aviator: Rear Drive Axle/Differential / Removal and Installation - Differential Housing Cover

Materials

Name Specification
Motorcraft® Ultra Silicone Sealant
TA-29
WSS-M4G323-A8
 

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the rear axle assembly.
    Refer to: Axle Assembly (205-02 Rear Drive Axle/Differential, Removal and Installation).
  1. Remove the differential housing cover bolts and the cover.
  1. NOTE: Make sure the machined surfaces on the rear axle housing and the differential housing cover are clean and free of oil before installing the new silicone sealant. Cover the inside of the rear axle when cleaning the machined surface to prevent contamination.

    Clean the gasket mating surfaces of the differential housing and the differential housing cover.

Installation

  1. NOTE: The differential housing cover must be installed within 15 minutes of application of the silicone, or new silicone must be applied. If possible, allow one hour before filling with lubricant to make sure the silicone has correctly cured.

    NOTE: Care should be taken not to allow RTV sealant spillage in bowl of differential carrier.

    Apply a new bead of sealant to the differential housing as shown.
    Material: Motorcraft® Ultra Silicone Sealant / TA-29 (WSS-M4G323-A8)
  1. Install the differential housing cover and the differential housing cover bolts.
    Torque: 33 lb.ft (45 Nm)
  1. Install the rear axle assembly.
    Refer to: Axle Assembly (205-02 Rear Drive Axle/Differential, Removal and Installation).

    Removal and Installation - Differential Carrier

    Special Tool(s) / General Equipment 205-220Installer, Differential ShimTKIT-1985-FH Copper Hammer Removal Remove the differential housing cover...

    Removal and Installation - Drive Pinion Seal

    Special Tool(s) / General Equipment 205-1061Installer, Pinion Seal 8.8 205-199 (T83T-3132-A1) Installer, Spindle/Axle ShaftT83-4000-ATKIT-1983-FTKIT-1983-FLMTKIT-1983-FX Flat Headed Screw Driver Materials Name Specification Motorcraft® Premium Long-Life GreaseXG-1-E1 ESA-M1C75-B  Removal With the vehicle in NEUTRAL, position it on a hoist...

    Other information:

    Lincoln Aviator 2020-2025 Service Manual: General Procedures - Driveshaft Angle Measurement


    Check NOTE: Prior to checking driveline angularity, inspect the U-joints for correct operation. NOTE: An incorrect driveline angle can cause a vibration or shudder. NOTE: Driveline angularity is the angular relationship between the engine crankshaft, the driveshaft and the rear axle pinion...

    Lincoln Aviator 2020-2025 Service Manual: Description and Operation - Engine Emission Control - System Operation and Component Description


    System Operation Positive Crankcase Ventilation (PCV) System The PCV system circulates crankcase gases through the intake air system into the engine where they are burned. The PCV system regulates the amount of ventilated air and blowby gases to the intake manifold...

    Categories

    Fastening the Seatbelts

    The front outboard and rear safety restraints in the vehicle are combination lap and shoulder belts.

    Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure that you securely fasten the tongue in the buckle.

    Lincoln Aviator. Fastening the Seatbelts

    To unfasten, press the release button and remove the tongue from the buckle.

    read more

     
    Copyright © 2025 www.liaviator2.com