Lincoln Aviator: Handles, Locks, Latches and Entry Systems / Removal and Installation - Exterior Rear Door Handle

Removal

NOTE: LH (left-hand) side shown, RH (right-hand) side similar.

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the rear door window regulator and motor.
    Refer to: Rear Door Window Regulator and Motor (501-11 Glass, Frames and Mechanisms, Removal and Installation).
  1. NOTE: Rear door shown transparent for clarity.


    Remove the aft rear door glass run and bracket.
    1. Remove the bolts from the aft rear door glass run and bracket.
      Torque: 93 lb.in (10.5 Nm)
    1. Remove the aft rear door glass run and bracket.
  1. NOTE: Rear door shown transparent for clarity.

    Disconnect the exterior rear door handle electrical connector and position the wiring harness aside.
  1. Remove the exterior rear door handle reinforcement adhesive tape covers.
  1. NOTE: Rear door shown transparent for clarity.


    Remove the exterior rear door handle and the exterior rear door handle reinforcement.
    1. Remove the exterior rear door handle reinforcement nuts.
      Torque: 80 lb.in (9 Nm)
    1. Remove the exterior rear door handle reinforcement nut.
    1. Remove the exterior rear door handle.
  1. Remove the exterior rear door handle gaskets.

Installation

  1. To install, reverse the removal procedure.
  1. Carry out the power door window initialization.
    Refer to: Power Door Window Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

    Removal and Installation - Exterior Front Door Handle Reinforcement

    Removal NOTE: LH (left-hand) side shown, RH (right-hand) side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the front door window regulator and motor...

    Removal and Installation - Exterior Rear Door Handle Reinforcement

    Removal NOTE: LH (left-hand) side shown, RH (right-hand) side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the rear door window regulator and motor...

    Other information:

    Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Second Row Seat - Vehicles With: Second Row Captain Chairs


    Special Tool(s) / General Equipment Interior Trim Remover Removal   WARNING: The following procedure describes critical repair steps required for correct seat component installation. Follow all notes and steps carefully. Do not place any objects between the seat components and the body of the vehicle, nor any objects within a joint internal to the seat structure...

    Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Front Side Member Section


    Special Tool(s) / General Equipment 6.5 mm Drill Bit Spherical Cutter Grinder Blind Rivet Gun Torx Bit Socket Air Body Saw MIG/MAG Welding Equipment Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

    Categories

    Fastening the Seatbelts

    The front outboard and rear safety restraints in the vehicle are combination lap and shoulder belts.

    Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure that you securely fasten the tongue in the buckle.

    Lincoln Aviator. Fastening the Seatbelts

    To unfasten, press the release button and remove the tongue from the buckle.

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