Lincoln Aviator: Exterior Lighting / Removal and Installation - Headlamp Control Module (HCM)
		
		Removal
 
 
 - 
 
NOTE: 
 This step is only necessary if the HCM is being replaced.
 
 NOTE: 
 If installing a new module, it is necessary to 
upload the module configuration information to the scan tool prior to 
removing the module. This information must be downloaded into the new 
module after installation.
 
 NOTE: 
 If the HCM did not respond to the diagnostic scan tool, As-Built Data may need to be entered as part of the repair.
 
 Using a diagnostic scan tool, begin the PMI process for the HCM following the on-screen instructions.
 Refer to: Module Configuration - System Operation and Component Description (418-01 Module Configuration, Description and Operation).
  
 
 
 
 
 - 
 
 Position back the front carpet.
  
 
 
 
 
 
 - 
 
 Disconnect the electrical connector, remove the screws and the HCM.
 Torque: 
 28 lb.in (3.2 Nm)
 
  
 
 
 
 Installation
 
 
 - 
 To install, reverse the removal procedure.
  
 
 
 
 - 
 Using a diagnostic scan tool, complete the PMI process for the HCM following the on-screen instructions.
 Refer to: Module Configuration - System Operation and Component Description (418-01 Module Configuration, Description and Operation).
  
   Removal
 NOTE: 
 Removal steps in this procedure may contain installation details.
 
 NOTE: 
 
 LH side shown, RH side similar.
 
 
 
 
 
 Remove the front bumper cover...
   
 
   Removal
 NOTE: 
 Removal steps in this procedure may contain installation details.
 
 Front suspension mounted
 
 
 
 
 
 Remove the LH front wheel and tire assembly...
   
 
   Other information:
   Argentina
Brazil
Djibouti
Ghana
Jamaica
Mauritania
Moldova
Morocco
Paraguay
NR: 2016-9-I-000222
Serbia
Singapore
South Africa
South Korea
MSIP-CRM-TAL-A2C97102000
Ukraine
United Arab Emirates (U.A.E.)
United States and Canada
WARNING: Changes or modifications 
not expressively approved by the party 
responsible for compliance could void the 
user's authority to operate the equipment...
   
   Diagnostic Trouble Code (DTC) Chart
 Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
 
 
 
  
 Diagnostic Trouble Code Chart
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 Module
 
 
  
 DTC
 
 
 
 Description
 
 
 Action
 
 
 
 
 
 
  
 SUMA
 
 
 
 B1041:52
 
 
 Levelling Control: Not Activated
 
 
  
 GO to Pinpoint Test W
 
 
 
 
 
  
 SUMA
 
 
 
 C1043:00
 
 
 Pressure Decrease Too Slow From Reservoir: No Sub Type Information
 
 
  
 GO to Pinpoint Test M
 
 
 
 
 
  
 SUMA
 
 
 
 C104C:11
 
 
 Left Rear Spring Rate Valve: Circuit Short To Ground
 
 
  
 GO to Pinpoint Test E
 
 
 
 
 
  
 SUMA
 
 
 
 C104C:12
 
 
 Left Rear Spring Rate Valve: Circuit Short To Battery
 
 
  
 GO to Pinpoint Test E
 
 
 
 
 
  
 SUMA
 
 
 
 C104C:13
 
 
 Left Rear Spring Rate Valve: Circuit Open
 
 
  
 GO to Pinpoint Test E
 
 
 
 
 
  
 SUMA
 
 
 
 C104C:1A
 
 
 Left Rear Spring Rate Valve: Circuit Resistance Below Threshold
 
 
  
 GO to Pinpoint Test E
 
 
 
 
 
  
 SUMA
 
 
 
 C104C:1F
 
 
 Left Rear Spring Rate Valve: Circuit Intermittent
 
 
  
 GO to Pinpoint Test E
 
 
 
 
 
  
 SUMA
 
 
 
 C104D:11
 
 
 Right Front Spring Rate Valve: Circuit Short To Ground
 
 
  
 GO to Pinpoint Test D
 
 
 
 
 
  
 SUMA
 
 
 
 C104D:12
 
 
 Right Front Spring Rate Valve: Circuit Short To Battery
 
 
  
 GO to Pinpoint Test D
 
 
 
 
 
  
 SUMA
 
 
 
 C104D:13
 
 
 Right Front Spring Rate Valve: Circuit Open
 
 
  
 GO to Pinpoint Test D
 
 
 
 
 
  
 SUMA
 
 
 
 C104D:1A
 
 
 Right Front Spring Rate Valve: Circuit Resistance Below Threshold
 
 
  
 GO to Pinpoint Test D
 
 
 
 
 
  
 SUMA
 
 
 
 C104D:1F
 
 
 Right Front Spring Rate Valve: Circuit Intermittent
 
 
  
 GO to Pinpoint Test D
 
 
 
 
 
  
 SUMA
 
 
 
 C104E:11
 
 
 Right Rear Spring Rate Valve: Circuit Short To Ground
 
 
  
 GO to Pinpoint Test F
 
 
 
 
 
  
 SUMA
 
 
 
 C104E:12
 
 
 Right Rear Spring Rate Valve: Circuit Short To Battery
 
 
  
 GO to Pinpoint Test F
 
 
 
 
 
  
 SUMA
 
 
 
 C104E:13
 
 
 Right Rear Spring Rate Valve: Circuit Open
 
 
  
 GO to Pinpoint Test F
 
 
 
 
 
  
 SUMA
 
 
 
 C104E:1A
 
 
 Right Rear Spring Rate Valve: Circuit Resistance Below Threshold
 
 
  
 GO to Pinpoint Test F
 
 
 
 
 
  
 SUMA
 
 
 
 C104E:1F
 
 
 Right Rear Spring Rate Valve: Circuit Intermittent
 
 
  
 GO to Pinpoint Test F
 
 
 
 
 
  
 SUMA
 
 
 
 C104F:11
 
 
 Left Front Spring Rate Valve: Circuit Short To Ground
 
 
  
 GO to Pinpoint Test C
 
 
 
 
 
  
 SUMA
 
 
 
 C104F:12
 
 
 Left Front Spring Rate Valve: Circuit Short To Battery
 
 
  
 GO to Pinpoint Test C
 
 
 
 
 
  
 SUMA
 
 
 
 C104F:13
 
 
 Left Front Spring Rate Valve: Circuit Open
 
 
  
 GO to Pinpoint Test C
 
 
 
 
 
  
 SUMA
 
 
 
 C104F:1A
 
 
 Left Front Spring Rate Valve: Circuit Resistance Below Threshold
 
 
  
 GO to Pinpoint Test C
 
 
 
 
 
  
 SUMA
 
 
 
 C104F:1F
 
 
 Left Front Spring Rate Valve: Circuit Intermittent
 
 
  
 GO to Pinpoint Test C
 
 
 
 
 
  
 SUMA
 
 
 
 C1124:07
 
 
 Height Sensor(s): Mechanical Failures
 
 
  
 GO to Pinpoint Test G
 
 
 
 
 
  
 SUMA
 
 
 
 C1124:11
 
 
 Height Sensor(s): Circuit Short To Ground
 
 
  
 GO to Pinpoint Test H
 
 
 
 
 
  
 SUMA
 
 
 
 C1124:12
 
 
 Height Sensor(s): Circuit Short To Battery
 
 
  
 GO to Pinpoint Test H
 
 
 
 
 
  
 SUMA
 
 
 
 C1124:54
 
 
 Height Sensor(s): Missing Calibration
 
 
  
 GO to Pinpoint Test U
 
 
 
 
 
  
 SUMA
 
 
 
 C1A03:2A
 
 
 Left Front Height Sensor: Stuck in Range
 
 
  
 GO to Pinpoint Test I
 
 
 
 
 
  
 SUMA
 
 
 
 C1A03:34
 
 
 Left Front Height Sensor: Signal High Time Less Than Minimum
 
 
  
 GO to Pinpoint Test I
 
 
 
 
 
  
 SUMA
 
 
 
 C1A03:35
 
 
 Left Front Height Sensor: Signal High Time Greater Than Maximum
 
 
  
 GO to Pinpoint Test I
 
 
 
 
 
  
 SUMA
 
 
 
 C1A03:36
 
 
 Left Front Height Sensor: Signal Frequency Too Low
 
 
  
 GO to Pinpoint Test I
 
 
 
 
 
  
 SUMA
 
 
 
 C1A03:37
 
 
 Left Front Height Sensor: Signal Frequency Too High
 
 
  
 GO to Pinpoint Test I
 
 
 
 
 
  
 SUMA
 
 
 
 C1A03:84
 
 
 Left Front Height Sensor: Signal Below Allowable Range
 
 
  
 GO to Pinpoint Test I
 
 
 
 
 
  
 SUMA
 
 
 
 C1A03:85
 
 
 Left Front Height Sensor: Signal Above Allowable Range
 
 
  
 GO to Pinpoint Test I
 
 
 
 
 
  
 SUMA
 
 
 
 C1A04:2A
 
 
 Right Front Height Sensor: Stuck in Range
 
 
  
 GO to Pinpoint Test J
 
 
 
 
 
  
 SUMA
 
 
 
 C1A04:34
 
 
 Right Front Height Sensor: Signal High Time Less Than Minimum
 
 
  
 GO to Pinpoint Test J
 
 
 
 
 
  
 SUMA
 
 
 
 C1A04:35
 
 
 Right Front Height Sensor: Signal High Time Greater Than Maximum
 
 
  
 GO to Pinpoint Test J
 
 
 
 
 
  
 SUMA
 
 
 
 C1A04:36
 
 
 Right Front Height Sensor: Signal Frequency Too Low
 
 
  
 GO to Pinpoint Test J
 
 
 
 
 
  
 SUMA
 
 
 
 C1A04:37
 
 
 Right Front Height Sensor: Signal Frequency Too High
 
 
  
 GO to Pinpoint Test J
 
 
 
 
 
  
 SUMA
 
 
 
 C1A04:84
 
 
 Right Front Height Sensor: Signal Below Allowable Range
 
 
  
 GO to Pinpoint Test J
 
 
 
 
 
  
 SUMA
 
 
 
 C1A04:85
 
 
 Right Front Height Sensor: Signal Above Allowable Range
 
 
  
 GO to Pinpoint Test J
 
 
 
 
 
  
 SUMA
 
 
 
 C1A05:2A
 
 
 Left Rear Height Sensor: Stuck in Range
 
 
  
 GO to Pinpoint Test K
 
 
 
 
 
  
 SUMA
 
 
 
 C1A05:34
 
 
 Left Rear Height Sensor: Signal High Time Less Than Minimum
 
 
  
 GO to Pinpoint Test K
 
 
 
 
 
  
 SUMA
 
 
 
 C1A05:35
 
 
 Left Rear Height Sensor: Signal High Time Greater Than Maximum
 
 
  
 GO to Pinpoint Test K
 
 
 
 
 
  
 SUMA
 
 
 
 C1A05:36
 
 
 Left Rear Height Sensor: Signal Frequency Too Low
 
 
  
 GO to Pinpoint Test K
 
 
 
 
 
  
 SUMA
 
 
 
 C1A05:37
 
 
 Left Rear Height Sensor: Signal Frequency Too High
 
 
  
 GO to Pinpoint Test K
 
 
 
 
 
  
 SUMA
 
 
 
 C1A05:84
 
 
 Left Rear Height Sensor: Signal Below Allowable Range
 
 
  
 GO to Pinpoint Test K
 
 
 
 
 
  
 SUMA
 
 
 
 C1A05:85
 
 
 Left Rear Height Sensor: Signal Above Allowable Range
 
 
  
 GO to Pinpoint Test K
 
 
 
 
 
  
 SUMA
 
 
 
 C1A06:2A
 
 
 Right Rear Height Sensor: Stuck in Range
 
 
  
 GO to Pinpoint Test L
 
 
 
 
 
  
 SUMA
 
 
 
 C1A06:34
 
 
 Right Rear Height Sensor: Signal High Time Less Than Minimum
 
 
  
 GO to Pinpoint Test L
 
 
 
 
 
  
 SUMA
 
 
 
 C1A06:35
 
 
 Right Rear Height Sensor: Signal High Time Greater Than Maximum
 
 
  
 GO to Pinpoint Test L
 
 
 
 
 
  
 SUMA
 
 
 
 C1A06:36
 
 
 Right Rear Height Sensor: Signal Frequency Too Low
 
 
  
 GO to Pinpoint Test L
 
 
 
 
 
  
 SUMA
 
 
 
 C1A06:37
 
 
 Right Rear Height Sensor: Signal Frequency Too High
 
 
  
 GO to Pinpoint Test L
 
 
 
 
 
  
 SUMA
 
 
 
 C1A06:84
 
 
 Right Rear Height Sensor: Signal Below Allowable Range
 
 
  
 GO to Pinpoint Test L
 
 
 
 
 
  
 SUMA
 
 
 
 C1A06:85
 
 
 Right Rear Height Sensor: Signal Above Allowable Range
 
 
  
 GO to Pinpoint Test L
 
 
 
 
 
  
 SUMA
 
 
 
 C1A20:00
 
 
 Pressure Increase Too Slow When Filling Reservoir: No Sub Type Information
 
 
  
 GO to Pinpoint Test M
 
 
 
 
 
  
 SUMA
 
 
 
 C1A27:09
 
 
 Compressor: Component Failures
 
 
  
 GO to Pinpoint Test N
 
 
 
 
 
  
 SUMA
 
 
 
 C1A27:63
 
 
 Compressor: Circuit/Component Protection Time-Out
 
 
  
 GO to Pinpoint Test N
 
 
 
 
 
  
 SUMA
 
 
 
 C1A27:98
 
 
 Compressor: Component Or System Over Temperature
 
 
  
 GO to Pinpoint Test N
 
 
 
 
 
  
 SUMA
 
 
 
 C1A27:99
 
 
 Compressor: Exceeded Learning Limit
 
 
  
 GO to Pinpoint Test N
 
 
 
 
 
  
 SUMA
 
 
 
 C1A31:63
 
 
 Left Front Corner Valve: Circuit/Component Protection Time-Out
 
 
  
 GO to Pinpoint Test AD
 
 
 
 
 
  
 SUMA
 
 
 
 C1A32:63
 
 
 Right Front Corner Valve: Circuit/Component Protection Time-Out
 
 
  
 GO to Pinpoint Test AD
 
 
 
 
 
  
 SUMA
 
 
 
 C1A33:63
 
 
 Left Rear Corner Valve: Circuit/Component Protection Time-Out
 
 
  
 GO to Pinpoint Test AD
 
 
 
 
 
  
 SUMA
 
 
 
 C1A34:63
 
 
 Right Rear Corner Valve: Circuit/Component Protection Time-Out
 
 
  
 GO to Pinpoint Test AD
 
 
 
 
 
  
 SUMA
 
 
 
 C1A36:63
 
 
 Exhaust Valve: Circuit/Component Protection Time-Out
 
 
  
 GO to Pinpoint Test AD
 
 
 
 
 
  
 SUMA
 
 
 
 U0100:87
 
 
 Lost Communication With ECM / PCM: Missing Message
 
 
  
 GO to Pinpoint Test O
 
 
 
 
 
  
 SUMA
 
 
 
 U0121:87
 
 
 Lost Communication With Anti-Lock Brake System (ABS) Control Module: Missing Message
 
 
  
 GO to Pinpoint Test P
 
 
 
 
 
  
 SUMA
 
 
 
 U0122:87
 
 
 Lost Communication With Vehicle Dynamics Control Module: Missing Message
 
 
  
 GO to Pinpoint Test Q
 
 
 
 
 
  
 SUMA
 
 
 
 U0131:87
 
 
 Lost Communication With Power Steering Control Module "A": Missing Message
 
 
  
 GO to Pinpoint Test R
 
 
 
 
 
  
 SUMA
 
 
 
 U0140:87
 
 
 Lost Communication With Body Control Module: Missing Message
 
 
  
 GO to Pinpoint Test S
 
 
 
 
 
  
 SUMA
 
 
 
 U0146:87
 
 
 Lost Communication With Serial Data Gateway "A": Missing Message
 
 
  
 GO to Pinpoint Test T
 
 
 
 
 
  
 SUMA
 
 
 
 U0401:00
 
 
 Invalid Data Received from ECM/PCM A: No Sub Type Information
 
 
  
 GO to Pinpoint Test X
 
 
 
 
 
  
 SUMA
 
 
 
 U0415:00
 
 
 Invalid Data Received from Anti-Lock Brake System (ABS) Control Module "A": No Sub Type Information
 
 
  
 GO to Pinpoint Test Y
 
 
 
 
 
  
 SUMA
 
 
 
 U0416:00
 
 
 Invalid Data Received From Vehicle Dynamics Control Module: No Sub Type Information
 
 
  
 GO to Pinpoint Test Z
 
 
 
 
 
  
 SUMA
 
 
 
 U0420:00
 
 
 Invalid Data Received from Power Steering Control Module "A": No Sub Type Information
 
 
  
 GO to Pinpoint Test AA
 
 
 
 
 
  
 SUMA
 
 
 
 U0422:00
 
 
 Invalid Data Received From Body Control Module: No Sub Type Information
 
 
  
 GO to Pinpoint Test AB
 
 
 
 
 
  
 SUMA
 
 
 
 U0447:00
 
 
 Invalid Data Received From Serial Data Gateway "A": No Sub Type Information
 
 
  
 GO to Pinpoint Test AC
 
 
 
 
 
  
 SUMA
 
 
 
 U2100:00
 
 
 Initial Configuration Not Complete: No Sub Type Information
 
 
  
 GO to Pinpoint Test V
 
 
 
 
 
  
 SUMA
 
 
 
 U2100:56
 
 
 Initial Configuration Not Complete: Invalid/Incompatible Configuration
 
 
  
 GO to Pinpoint Test V
 
 
 
 
 
  
 SUMA
 
 
 
 U3000:04
 
 
 Control Module: System Internal Failures
 
 
  
 GO to Pinpoint Test V
 
 
 
 
 
  
 SUMA
 
 
 
 U3000:45
 
 
 Control Module: Program Memory Failure
 
 
  
 GO to Pinpoint Test V
 
 
 
 
 
  
 SUMA
 
 
 
 U3000:46
 
 
 Control Module: Calibration/Parameter Memory Failure
 
 
  
 GO to Pinpoint Test V
 
 
 
 
 
  
 SUMA
 
 
 
 U3000:47
 
 
 Control Module: Watchdog/Safety µC Failure
 
 
  
 GO to Pinpoint Test V
 
 
 
 
 
  
 SUMA
 
 
 
 U3000:48
 
 
 Control Module: Supervision Software Failure
 
 
  
 GO to Pinpoint Test V
 
 
 
 
 
  
 SUMA
 
 
 
 U3003:16
 
 
 Battery Voltage: Circuit Voltage Below Threshold
 
 
  
 GO to Pinpoint Test A
 
 
 
 
 
  
 SUMA
 
 
 
 U3003:17
 
 
 Battery Voltage: Circuit Voltage Above Threshold
 
 
  
 GO to Pinpoint Test B
 
 
 
 
  
 
 
 Symptom Chart
 
 Symptom Chart: Vehicle Dynamic Suspension
 Diagnostics
 in this manual assume a certain skill level and knowledge of 
Ford-specific diagnostic practices...