Lincoln Aviator: Exterior Lighting / Removal and Installation - Headlamp Control Module (HCM)
Removal
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NOTE:
This step is only necessary if the HCM is being replaced.
NOTE:
If installing a new module, it is necessary to
upload the module configuration information to the scan tool prior to
removing the module. This information must be downloaded into the new
module after installation.
NOTE:
If the HCM did not respond to the diagnostic scan tool, As-Built Data may need to be entered as part of the repair.
Using a diagnostic scan tool, begin the PMI process for the HCM following the on-screen instructions.
Refer to: Module Configuration - System Operation and Component Description (418-01 Module Configuration, Description and Operation).
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Position back the front carpet.
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Disconnect the electrical connector, remove the screws and the HCM.
Torque:
28 lb.in (3.2 Nm)
Installation
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To install, reverse the removal procedure.
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Using a diagnostic scan tool, complete the PMI process for the HCM following the on-screen instructions.
Refer to: Module Configuration - System Operation and Component Description (418-01 Module Configuration, Description and Operation).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
Remove the front bumper cover...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Front suspension mounted
Remove the LH front wheel and tire assembly...
Other information:
Heated Rear Window
Press the button to clear the
rear
window of thin ice and fog. The
heated rear window turns off after
a short period of time.
Note: Do not use harsh chemicals, razor
blades or other sharp objects to clean or
remove decals from the inside of the heated
rear window...
Special Tool(s) /
General Equipment
6.5 mm Drill Bit
Scraper for Straight Edges
Self-Piercing Rivet (SPR) Remover/Installer
Belt Sander
Blind Rivet Gun
Torx Bit Socket
Hot Air Gun
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
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Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Flexible Foam Repair3M™ 08463, LORD Fusor® 121
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Removal
WARNING:
Electric vehicles damaged by a crash may have compromised
high voltage safety systems and present a potential high voltage
electrical shock hazard...