Lincoln Aviator: Exterior Lighting / Removal and Installation - Headlamp Leveling Sensor
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Front suspension mounted
-
Remove the LH front wheel and tire assembly.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
-
Disconnect the front ride height sensor electrical connector.
-
Remove the front headlamp leveling sensor.
-
Remove the front headlamp leveling sensor arm ball stud from the lower control arm.
Torque:
80 lb.in (9 Nm)
-
Remove the front headlamp leveling sensor anchor plate bolt.
Torque:
177 lb.in (20 Nm)
-
Remove the front headlamp leveling sensor assembly.
Rear suspension mounted
-
Remove the LH rear wheel and tire assembly.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
-
Disconnect the rear ride height sensor electrical connector and separate the wiring harness guide.
-
Lower the rear headlamp leveling sensor arm anchor plate.
-
Remove the rear headlamp leveling sensor anchor plate bolt.
Torque:
22 lb.ft (30 Nm)
-
Remove the rear headlamp leveling sensor arm anchor plate bolt.
Torque:
133 lb.in (15 Nm)
-
Remove the rear headlamp leveling sensor assembly.
Installation
-
To install, reverse the removal procedure.
-
Calibrate the suspension height sensor. Using a
diagnostic scan tool, carry out the Ride Height Calibration routine.
Follow the scan tool directions.
Removal
NOTE:
This step is only necessary if the HCM is being replaced.
NOTE:
If installing a new module, it is necessary to
upload the module configuration information to the scan tool prior to
removing the module...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Detach the clips and lower the LH lower steering column trim panel...
Other information:
For recommended metal repair guidelines and recommendations, refer to the following illustrations and: For additional information, refer to: Specifications (501-25 Body Repairs - General Information, Specifications).
Steel Type Legend
Item
Steel Type
Color
1
Mild Steel
Yellow
2
Bake Hardened Steel (BH)
Light Blue
3
Solid Solution Strength
Pink
4
High Strength Low Alloy (HSLA)
Dark Blue
5
Dual Phase (DP) 500, 600 Class Steel
Green
6
Dual Phase (DP) 700, 800, 900, 1000 Class Steel
Fuchsia
7
Laminate Steel
Teal
8
Ultra High Strength Steel (UHSS) Martensitic, Boron
Red
9
Transformation Induced Plasticity Steel (TRIP)
Gold
10
Aluminum
Purple
Front Structure
Item
Description
Steel Type
1
Radiator support
Magnesium alloy
2
Bracket
High-Strength Low Alloy (HSLA) 350 steel
3
Bracket
Aluminum alloy
4
Suspension housing
Aluminum alloy
5
Reinforcement
High-Strength Low Alloy (HSLA) 350 steel
6
Reinforcement
Boron and Dual Phase (DP) 600 steel
7
Reinforcement
Boron and Dual Phase (DP) 600 steel
8
Bracket
Aluminum alloy
9
Side member assembly
Aluminum alloy
10
Fender apron tube
Dual Phase (DP) 800 steel
Front Bumper
Item
Description
Steel Type
1
Bumper assembly
High strength aluminum
Dash Panel and Front Fenders
Item
Description
Steel Type
1
Crossmember
Boron steel
2
Dash panel
Mild steel
3
Cowl top panel
Mild steel
4
Reinforcement
Dual Phase (DP) 800 steel
5
Front crossmemembr extension
Dual Phase (DP) 600 steel
6
Reinforcement
Dual Phase (DP) 800 steel
7
Fender assembly (LH/RH)
Bake Hardened (BH) 210 steel
8
Bracket
Mild steel
Body Side Inner Panels
NOTE:
Left hand (LH) side shown, right hand (RH) side similar...
Apply the parking brake.Note: If vehicle battery is dead, for
example,
no electrical power is available, you could
require an external power source to apply
the parking brake.
Using the key or a flat head screwdriver
4.7 in (120 mm), carefully open the access
cover under the arm rest console...