Lincoln Aviator: Roof Sheet Metal Repairs / Removal and Installation - Roof Front Frame
Special Tool(s) / General Equipment
| Resistance Spotwelding Equipment | |
| Spot Weld Drill Bit | |
| Locking Pliers |
Removal
-
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation)..jpg)
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
Remove the roof panel.
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
-
Remove the welds.
Use the General Equipment: Spot Weld Drill Bit
.jpg) |
-
Remove the roof front frame.
.jpg) |
Installation
-
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
Install, properly position and clamp the roof front frame.
Use the General Equipment: Locking Pliers
.jpg) |
-
NOTE: Factory welds may be replaced with resistance spot welds or MIG plug welds. Resistance spot welds may not be placed directly over original location. They must be placed adjacent to original location and equal factory welds in quantity. MIG plug welds must equal factory welds in both location and quantity
Install the welds.
Use the General Equipment: Resistance Spotwelding Equipment
.jpg) |
-
Install the roof panel.
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Removal and Installation - Roof Panel
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Hot Air Gun
Knife
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information...
Other information:
Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Battery Tray
Removal NOTE: Removal steps in this procedure may contain installation details. Remove the battery. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation). Vehicles with H7 AGM battery Detach the battery vent hose from the battery tray...
Lincoln Aviator 2020-2025 Service Manual: Specifications
Lubricants, Fluids, Sealers and Adhesives NOTE: Per the warranty and policy manual the Ford Engineering-approved refrigerant (see table for service part number) must be used for air conditioning repairs Item Specifications Motorcraft® R-1234yf Refrigerant POE Oil / YN-34 (US, Canada) WSS-M2C31-B2 Motorcraft® R-1234yf Refrigerant PAG Oil / YN-35 (US, Canada) WSS-M2C300-A2 Motorcraft® Electric A/C Compressor Oil / YN-32 (Mexico, Asia Pacific) _ Motorcraft® PAG Refrigerant Compressor Oil / YN-12-D (Mexico, Asia Pacific) WSH-M1C231-B R-1234yf Refrigerant / YN-33-A (US); HS7Z-19B519-BA (Canada) WSS-M17B21-A Motorcraft® R-134a Refrigerant / MYN-19 (Mexico, Asia Pacific) WSH-M17B19-A Motorcraft® A/C System Flushing Solvent / YN-23 _ Motorcraft® A/C Cooling Coil Coating / YN-29 _ Capacities Item Specifications Motorcraft® R-1234yf Refrigerant PAG Oil / YN-35 (US, Canada) 3...
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Children and Airbags
WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.
