Lincoln Aviator: Roof Sheet Metal Repairs / Removal and Installation - Roof Front Frame
Special Tool(s) /
General Equipment
| Resistance Spotwelding Equipment |
| Spot Weld Drill Bit |
| Locking Pliers |
Removal
-
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
Remove the roof panel.
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
-
Remove the welds.
Use the General Equipment: Spot Weld Drill Bit
-
Remove the roof front frame.
Installation
-
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
Install, properly position and clamp the roof front frame.
Use the General Equipment: Locking Pliers
-
NOTE:
Factory welds may be replaced with resistance spot welds or MIG
plug welds. Resistance spot welds may not be placed directly over
original location. They must be placed adjacent to original location and
equal factory welds in quantity. MIG plug welds must equal factory welds in both location and quantity
Install the welds.
Use the General Equipment: Resistance Spotwelding Equipment
-
Install the roof panel.
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Hot Air Gun
Knife
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information...
Other information:
System Operation
Non-Adaptive Cruise Control
Item
Description
1
Brake switch assembly
2
IPC
3
Accelerator pedal
4
Deactivator switch
5
Stoplamp switch
6
SCCM
7
PCM
8
Cruise control switches
9
GWM
10
ABS module
11
RCM
12
Steering Effort Control Module (SECM) (adaptive steering)
13
SASM (adaptive steering)
14
SIMA
Network Message Chart
Network Input Messages - IPC
Broadcast Message
Originating Module
Message Purpose
Cruise control override
PCM
Driver overriding cruise control with accelerator pedal...
System Operation
Lane Keeping Alert and Lane Keeping Aid
Item
Description
1
Lane Keeping System Switch
2
IPMA
3
GWM
4
Camera Windshield Defrost Heater
5
RCM
6
SCCM
7
PCM
8
IPC
9
TRM
10
BCM
11
PSCM
12
with active cruise control
13
CCM
14
Windshield
Network Message Chart
Module Network Input Messages - IPMA
Broadcast Message
Originating Module
Message Purpose
Ambient air temperature filtered
PCM
Used to control the camera windshield defrost heater operation...