Lincoln Aviator: Roof Sheet Metal Repairs / Removal and Installation - Roof Front Frame
Special Tool(s) / General Equipment
| Resistance Spotwelding Equipment | |
| Spot Weld Drill Bit | |
| Locking Pliers |
Removal
-
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation)..jpg)
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
Remove the roof panel.
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
-
Remove the welds.
Use the General Equipment: Spot Weld Drill Bit
.jpg) |
-
Remove the roof front frame.
.jpg) |
Installation
-
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
Install, properly position and clamp the roof front frame.
Use the General Equipment: Locking Pliers
.jpg) |
-
NOTE: Factory welds may be replaced with resistance spot welds or MIG plug welds. Resistance spot welds may not be placed directly over original location. They must be placed adjacent to original location and equal factory welds in quantity. MIG plug welds must equal factory welds in both location and quantity
Install the welds.
Use the General Equipment: Resistance Spotwelding Equipment
.jpg) |
-
Install the roof panel.
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Removal and Installation - Roof Panel
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Hot Air Gun
Knife
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information...
Other information:
Lincoln Aviator 2020-2025 Owners Manual: Rear Occupant Alert System Indicators and Audible Warnings
Indicators Message Check rear seats for occupants. Displays when you switch your vehicle off after the alert conditions are met. The message displays for a short period of time. Press Close to acknowledge and remove the message. Audible Warnings Sounds when you switch your vehicle off after the alert conditions are met...
Lincoln Aviator 2020-2025 Service Manual: Description and Operation - Roof Opening Panel - Overview
Roof Opening Panel The roof opening panel consists of the following: Air deflector Sliding glass panel Sliding glass panel motor Shield assembly Shield motor Roof opening panel fixed glass Roof opening panel frame assembly Roof opening panel drain hoses Roof opening panel control switch Roof opening panel seal The roof opening panel motor must be initialized when repairs are carried out on the roof opening panel system, including: any time the roof opening panel motor has been removed, the roof opening panel glass (sliding or fixed glass) has been removed or adjusted, or if the roof opening panel frame has been removed...
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Children and Airbags
WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.
