Lincoln Aviator: Body and Paint / Roof Sheet Metal Repairs

Removal and Installation - Front Side Member Section

Special Tool(s) / General Equipment 6.5 mm Drill Bit Spherical Cutter Grinder Blind Rivet Gun Torx Bit Socket Air Body Saw MIG/MAG Welding Equipment Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

Removal and Installation - Roof Front Frame

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spot Weld Drill Bit Locking Pliers Removal   WARNING: Before beginning any service procedure in this manual, refer to health and safety warnings in section 100-00 General Information...

Other information:

Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Accessory Drive Belt Idler Pulley

Removal Remove the accessory drive belt. Refer to: Accessory Drive Belt (303-05A Accessory Drive - 3.0L EcoBoost, Removal and Installation). Remove the following items: Torque: 18 lb.ft (25 Nm) Torque: 35 lb...

Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Rear Floor Panel Section

Special Tool(s) / General Equipment Scraper for Straight Edges Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Flange SealantCU7Z-19B508-A WSS-M2G348-A11  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...