Lincoln Aviator: Body and Paint / Roof Sheet Metal Repairs

Removal and Installation - Front Side Member Section

Special Tool(s) / General Equipment 6.5 mm Drill Bit Spherical Cutter Grinder Blind Rivet Gun Torx Bit Socket Air Body Saw MIG/MAG Welding Equipment Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

Removal and Installation - Roof Front Frame

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spot Weld Drill Bit Locking Pliers Removal   WARNING: Before beginning any service procedure in this manual, refer to health and safety warnings in section 100-00 General Information...

Other information:

Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Fuel Tank Filler Pipe

Removal NOTE: Removal steps in this procedure may contain installation steps. Disconnect the battery. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). With the vehicle in NEUTRAL, position it on a hoist...

Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - High-Pressure Fuel Pump

Removal NOTICE: Do not loosen any fittings or plugs on the high-pressure fuel pump. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation). Release the fuel system pressure...