Lincoln Aviator: Roof Sheet Metal Repairs / Removal and Installation - Roof Rear Frame
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment |
Spot Weld Drill Bit |
Locking Pliers |
Removal
-
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
Remove the roof panel.
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
-
Position aside wiring harnesses and washer hose from rear frame.
-
Remove the welds.
Use the General Equipment: Spot Weld Drill Bit
-
Remove the welds.
Use the General Equipment: Spot Weld Drill Bit
-
Remove the roof rear fame.
Installation
-
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
Install, properly position and clamp the roof rear frame.
Use the General Equipment: Locking Pliers
-
Install the welds.
Use the General Equipment: Resistance Spotwelding Equipment
-
NOTE:
Factory welds may be replaced with resistance spot welds or MIG
plug welds. Resistance spot welds may not be placed directly over
original location. They must be placed adjacent to original location and
equal factory welds in quantity. MIG plug welds must equal factory welds in both location and quantity
Install the welds.
Use the General Equipment: Resistance Spotwelding Equipment
-
Reposition the wiring harnesses and washer hose to original location.
-
Install the roof panel.
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Hot Air Gun
Knife
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spot Weld Drill Bit
Locking Pliers
Removal
NOTE:
Vehicles equipped with a roof opening panel will use the rear most reinforcement only...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
BCM
B11C4:23
Boot/Trunk Close Button: Signal Stuck Low
GO to Pinpoint Test C
BCM
B1219:11
Interior Boot/Trunk Release Switch: Circuit Short To Ground
GO to Pinpoint Test C
BCM
B12E8:23
Liftgate/Tailgate Control/Release Switch: Signal Stuck Low
GO to Pinpoint Test C
BCM
B144C:23
Tailgate/Liftgate/Boot/Trunk Outer Handle Switch: Signal Stuck Low
GO to Pinpoint Test C
BCM
B1495:11
Hands Free Liftgate/Decklid Input Sensor: Circuit Short To Ground
GO to Pinpoint Test J
BCM
B1495:49
Hands Free Liftgate/Decklid Input Sensor:Internal Electronic Failure
GO to Pinpoint Test J
BCM
B1495:55
Hands Free Liftgate/Decklid Input Sensor:Not Configured
GO to Pinpoint Test P
RGTM
B12E8:11
Liftgate/Tailgate Control/Release Switch:Circuit Short To Ground
GO to Pinpoint Test C
RGTM
B144D:29
Tailgate/Liftgate/Boot/Trunk Position Sensor 1: Signal Invalid
GO to Pinpoint Test B
RGTM
B144E:29
Tailgate/Liftgate/Boot/Trunk Position Sensor 2: Signal Invalid
GO to Pinpoint Test B
RGTM
B144F:11
Tailgate/Liftgate/Boot/Trunk Driver Motor: Circuit Short To Ground
GO to Pinpoint Test B
RGTM
B144F:12
Tailgate/Liftgate/Boot/Trunk Driver Motor: Circuit Short To Battery
GO to Pinpoint Test B
RGTM
B144F:13
Tailgate/Liftgate/Boot/Trunk Driver Motor: Circuit Open
GO to Pinpoint Test B
RGTM
B144F:79
Tailgate/Liftgate/Boot/Trunk Driver Motor: Mechanical Linkage Failure
GO to Pinpoint Test B
RGTM
B1451:29
Tailgate/Liftgate/Boot/Trunk Latch Centering Position Switch: Signal Invalid
GO to Pinpoint Test D
RGTM
B1452:11
Tailgate/Liftgate/Boot/Trunk Latch Release Actuator: Circuit Short To Ground
GO to Pinpoint Test A
RGTM
B1452:13
Tailgate/Liftgate/Boot/Trunk Latch Release Actuator: Circuit Open
GO to Pinpoint Test A
RGTM
B1453:29
Tailgate/Liftgate/Boot/Trunk Latch Position Switch: Signal Invalid
GO to Pinpoint Test D
RGTM
B1454:11
Tailgate/Liftgate/Boot/Trunk Left Pinch Strip: Circuit Short To Ground
GO to Pinpoint Test G
RGTM
B1454:13
Tailgate/Liftgate/Boot/Trunk Left Pinch Strip: Circuit Open
GO to Pinpoint Test G
RGTM
B1455:11
Tailgate/Liftgate/Boot/Trunk Right Pinch Strip: Circuit Short To Ground
GO to Pinpoint Test G
RGTM
B1455:13
Tailgate/Liftgate/Boot/Trunk Right Pinch Strip: Circuit Open
GO to Pinpoint Test G
RGTM
B145D:11
Tailgate/Liftgate/Boot/Trunk Power Cinch Striker Motor: Circuit Short To Ground
GO to Pinpoint Test D
RGTM
B145D:12
Tailgate/Liftgate/Boot/Trunk Power Cinch Striker Motor: Circuit Short To Battery
GO to Pinpoint Test D
RGTM
B145D:13
Tailgate/Liftgate/Boot/Trunk Power Cinch Striker Motor: Circuit Open
GO to Pinpoint Test D
RGTM
B1495:02
Hands Free Liftgate/Decklid Input Sensor:General Signal Failure
GO to Pinpoint Test J
RGTM
B1495:08
Hands Free Liftgate/Decklid Input Sensor:Bus Signal/Message Failures
GO to Pinpoint Test J
RGTM
B1515:77
Tailgate/Liftgate/Boot/Trunk:Commanded Position Not Reachable
GO to Pinpoint Test B
RGTM
B1515:97
Tailgate/Liftgate/Boot/Trunk:Component Or System Operation Obstructed Or Blocked
GO to Pinpoint Test B
RGTM
B1555:29
Tailgate/Liftgate/Boot/Trunk Position Sensor 4: Signal Invalid
GO to Pinpoint Test B
RGTM
B1556:29
Tailgate/Liftgate/Boot/Trunk Position Sensor 3: Signal Invalid
GO to Pinpoint Test B
RGTM
B1557:11
Power Liftgate/Decklid Driver Motor 2: Circuit Short To Ground
GO to Pinpoint Test B
RGTM
B1557:12
Power Liftgate/Decklid Driver Motor 2: Circuit Short To Battery
GO to Pinpoint Test B
RGTM
B1557:13
Power Liftgate/Decklid Driver Motor 2: Circuit Open
GO to Pinpoint Test B
RGTM
C1B14:11
Sensor Supply Voltage A: Circuit Short To Ground
GO to Pinpoint Test B
RGTM
C1B15:11
Sensor Supply Voltage B:Circuit Short To Ground
GO to Pinpoint Test B
RGTM
P0A2F:4B
Drive Motor "A" Over Temperature:Over Temperature
GO to Pinpoint Test B
RGTM
P0A35:4B
Drive Motor "B" Over Temperature:Over Temperature
GO to Pinpoint Test B
RGTM
U0101:87
Lost Communication with TCM: Missing Message
GO to Pinpoint Test K
RGTM
U0140:87
Lost Communication With Body Control Module: Missing Message
GO to Pinpoint Test L
RGTM
U0294:87
Lost Communication With Powertrain Control Monitor Module: Missing Message
GO to Pinpoint Test M
RGTM
U201A:55
Control Module Main Calibration Data:Not Configured
GO to Pinpoint Test Q
RGTM
U2300:56
Central Configuration:Invalid/Incompatible Configuration
GO to Pinpoint Test Q
RGTM
U3000:49
Control Module:Internal Electronic Failure
GO to Pinpoint Test Q
RGTM
U3003:16
Battery Voltage: Circuit Voltage Below Threshold
GO to Pinpoint Test N
RGTM
U3003:17
Battery Voltage: Circuit Voltage Above Threshold
GO to Pinpoint Test O
Symptom Chart
Symptom Chart: Power Liftgate
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the brake disc.
Refer to: Brake Disc (206-03 Front Disc Brake, Removal and Installation).
Remove the 3 bolts and the brake disc shield...