Lincoln Aviator: Roof Sheet Metal Repairs / Removal and Installation - Roof Reinforcement
Special Tool(s) / General Equipment
| Resistance Spotwelding Equipment | |
| Spot Weld Drill Bit | |
| Locking Pliers |
Removal
NOTE: Vehicles equipped with a roof opening panel will use the rear most reinforcement only.
-
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation)..jpg)
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
Remove the roof panel.
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
-
Remove the welds.
Use the General Equipment: Spot Weld Drill Bit
.jpg) |
-
Remove the roof reinforcement(s).
.jpg) |
Installation
NOTE: Factory welds may be replaced with resistance spot welds or MIG plug welds. Resistance spot welds may not be placed directly over original factory location. They must be placed adjacent to original location and equal in location and quantity.
NOTE: Vehicles equipped with a roof opening panel will use the rear most reinforcement only.
-
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
Install, properly position and clamp the roof reinforcement(s).
Use the General Equipment: Locking Pliers
.jpg) |
-
Install the welds.
Use the General Equipment: Resistance Spotwelding Equipment
.jpg) |
-
Install the roof panel.
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Removal and Installation - Roof Rear Frame
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spot Weld Drill Bit
Locking Pliers
Removal
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information...
Other information:
Lincoln Aviator 2020-2025 Service Manual: Removal - Transfer Case
With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation). If equipped, remove the transfer case heat shield. NOTE: Take extra care not to damage the component...
Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Rear Lamp Assembly
Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: LH lamp assembly shown, RH lamp assembly is similar. Remove the rear bumper cover. Refer to: Rear Bumper Cover (501-19 Bumpers, Removal and Installation)...
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Emergency Locking
Each door has a backup power system which allows the door to function if your vehicle has no power. The system has a limited number of operations before the power is depleted and turns off. When the system turns off, the door remains open and unlatched and does not close.
If your vehicle has no power and the backup power system is turned off, you can close and secure your vehicle by manually resetting each door latch using a key in the position shown.
