Lincoln Aviator: Body and Paint / Side Panel Sheet Metal Repairs

Removal and Installation - Roof Reinforcement

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spot Weld Drill Bit Locking Pliers Removal NOTE: Vehicles equipped with a roof opening panel will use the rear most reinforcement only...

Removal and Installation - A-Pillar Outer Panel

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Plasma Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

Other information:

Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Restraints Control Module (RCM)

Removal   WARNING: The following procedure prescribes critical repair steps required for correct restraint system operation during a crash. Follow all notes and steps carefully. Failure to follow step instructions may result in incorrect operation of the restraint system and increases the risk of serious personal injury or death in a crash...

Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Axle Housing Bushing

Special Tool(s) / General Equipment 205-1066Installer, Bushing Flat Headed Screw Driver Removal NOTE: Only worn or damaged bushings need to be replaced. Remove the rear axle assembly. Refer to: Axle Assembly (205-02 Rear Drive Axle/Differential, Removal and Installation)...