Lincoln Aviator Manuals
Lincoln Aviator 2020-2025 Service Manual / Body and Paint / Body and Paint / Side Panel Sheet Metal Repairs / Removal and Installation - A-Pillar Outer Panel

Lincoln Aviator: Side Panel Sheet Metal Repairs / Removal and Installation - A-Pillar Outer Panel

Special Tool(s) / General Equipment

Resistance Spotwelding Equipment
Spherical Cutter
Plasma Cutter
Hot Air Gun
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers

Materials

Name Specification
Metal Bonding Adhesive
TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B		 -
 
Seam Sealer
TA-2-B, 3M™ 08308, LORD Fusor® 803DTM		 -
 

Removal

  WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard. Exercise caution and wear appropriate Personal Protective Equipment (PPE) safety gear, including high voltage safety gloves and boots. Remove all metallic jewelry, including watches and rings. Isolate the HV system as directed by the Ford Emergency Response Guide for the vehicle. Failure to follow these instructions may result in serious personal injury or death.

NOTICE: BEV (Battery Electric Vehicle), HEV (Hybrid Electric Vehicle) and PHEV (plug-in hybrid electric vehicle) contain a HVB (High Voltage Battery). Before welding near the HVB, the HVB must be removed to avoid heat damage.

NOTE: Left hand side shown, right hand side similar.

  1.   WARNING: Before beginning any service procedure in this manual, refer to health and safety warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
    Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
  1. Restore the vehicle to manufacturer's dimensions as required.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
  1. Depower the SRS .
    Refer to: Supplemental Restraint System (SRS) Depowering (501-20B Supplemental Restraint System, General Procedures).
  1. Remove the windshield moulding.
  1. Remove the windshield glass.
    Refer to: Fixed Glass (501-11 Glass, Frames and Mechanisms, General Procedures).
  1. Remove the side curtain airbag.
    Refer to: Side Curtain Airbag (501-20B Supplemental Restraint System, Removal and Installation).
  1. Remove the front fender.
    Refer to: Fender (501-02 Front End Body Panels, Removal and Installation).
  1. Remove the front door.
    Refer to: Front Door (501-03 Body Closures, Removal and Installation).
  1. Position aside the carpeting and wiring harness.
  1. Remove the upper and lower door hinges.
  1. Remove the front door opening weatherstrip.
  1. Remove the rocker panel moulding.
    Refer to: Rocker Panel Moulding (501-08 Exterior Trim and Ornamentation, Removal and Installation).
  1. Remove the welds from the reinforcement bracket.
    Use the General Equipment: Spot Weld Drill Bit
  1. Remove the reinforcement bracket.
  1. Remove the welds.
    Use the General Equipment: Spot Weld Drill Bit
  1. Remove the welds.
    Use the General Equipment: Spot Weld Drill Bit
  1. Carefully cut the outer panel as indicated.
    Use the General Equipment: Spherical Cutter
    Use the General Equipment: Air Body Saw
  1. Carefully cut the outer panel as indicated.
    Use the General Equipment: Spherical Cutter
    Use the General Equipment: Air Body Saw

  1. NOTE: Pay particular attention to the location of adhesives and sealers to aid in installation.

    Remove the A-pillar outer panel.
    Use the General Equipment: Hot Air Gun

Installation

  WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard. Exercise caution and wear appropriate Personal Protective Equipment (PPE) safety gear, including high voltage safety gloves and boots. Remove all metallic jewelry, including watches and rings. Isolate the HV system as directed by the Ford Emergency Response Guide for the vehicle. Failure to follow these instructions may result in serious personal injury or death.

NOTICE: The high-voltage battery in a BEV (Battery Electric Vehicle), HEV (Hybrid Electric Vehicle) or PHEV (Plug-In Hybrid Electric Vehicle) can be affected and damaged by excessively high temperatures. The temperature in some body shop paint booths can exceed 60° C (140° F). Therefore, during refinishing operations, the paint booth temperature must set at or below 60° C (140° F) with a bake time of 45 minutes or less. Temperatures in excess of 60° C (140° F) or bake durations longer than 45 minutes will require the high-voltage battery be removed from the vehicle prior to placing in the paint booth.

NOTICE: EV (Electric Vehicle), HEV (Hybrid Electric Vehicle) and PHEV (Plug-In Hybrid Electric Vehicle) vehicles contain a HVB (High Voltage Battery). Before welding near the HVB, the HVB must be removed to avoid heat damage.

NOTICE: If refinishing cure temperatures exceed 60°C (140°F), the charge port light ring must be removed.

NOTE: Factory welds may be replaced with resistance spot welds or MIG (metal inert gas) plug welds. Resistance spot welds may not be placed directly over original location. They must be placed adjacent to original location and equal factory welds in quantity. MIG (metal inert gas) plug welds must equal factory welds in both location and quantity

  1.   WARNING: Before beginning any service procedure in this manual, refer to health and safety warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
    Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
  1. Cut a section from replacement panel to fit repair.
    Use the General Equipment: Spherical Cutter
    Use the General Equipment: Air Body Saw
    Use the General Equipment: Plasma Cutter
  1. Drill holes for plug welding.
    Use the General Equipment: 8 mm Drill Bit

  1. NOTE: Do not apply sealer directly at MIG plug weld locations.

    Apply seam sealer to act as an NVH component.
    Material: Seam Sealer / TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
  1. Apply adhesive.
    Material: Metal Bonding Adhesive / TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
  1. Install the A-pillar outer panel, properly position and clamp.
    Use the General Equipment: Locking Pliers
  1. Install the welds.
    Use the General Equipment: MIG/MAG Welding Equipment
    Use the General Equipment: Resistance Spotwelding Equipment
  1. Install the welds.
    Use the General Equipment: Resistance Spotwelding Equipment
  1. Install the welds.
    Use the General Equipment: MIG/MAG Welding Equipment
  1. Seam weld the panel at the section joints as indicated.
    Use the General Equipment: MIG/MAG Welding Equipment
  1. Drill holes for plug welding.
    Use the General Equipment: 8 mm Drill Bit
  1. Install, properly position and weld the bracket.
    Use the General Equipment: Locking Pliers
    Use the General Equipment: MIG/MAG Welding Equipment
  1. Metal finish the repair area using typical repair techniques.
  1. Sand to remove e-coat, old adhesive and clean.
  1. Apply a Ford approved, epoxy-based primer and allow to dry.
  1. Mask off the area.
  1. Seam Sealing:
    All seams must be sealed to production level.
    Material: Seam Sealer / TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
  1. Refinish the entire repair using a Ford approved paint system and typical refinishing techniques.
  1. Remove masking tape from the area.
  1. Restore corrosion protection.
    Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
  1. Install the side curtain airbag.
    Refer to: Side Curtain Airbag (501-20B Supplemental Restraint System, Removal and Installation).
  1. Install the windshield.
    Refer to: Fixed Glass (501-11 Glass, Frames and Mechanisms, General Procedures).
  1. Install the front door opening weatherstrip.
  1. Install the front fender.
    Refer to: Fender (501-02 Front End Body Panels, Removal and Installation).
  1. Install the rocker panel moulding.
    Refer to: Rocker Panel Moulding (501-08 Exterior Trim and Ornamentation, Removal and Installation).
  1. Install the upper and lower door hinges.
    Torque:
      Stage 1:  22 lb.ft (30 Nm)
      Stage 2:  89 lb.in (10 Nm)
  1. Install the front door.
    Refer to: Front Door (501-03 Body Closures, Removal and Installation).
  1. Align the front door as necessary.
    Refer to: Front Door Alignment (501-03 Body Closures, General Procedures).
  1. Install the windshield moulding.
  1. Reposition the carpeting and wiring harness.
  1. Repower the SRS .
    Refer to: Supplemental Restraint System (SRS) Repowering (501-20B Supplemental Restraint System, General Procedures).

    Side Panel Sheet Metal Repairs

    ..

    Removal and Installation - A-Pillar Outer Panel Section and Reinforcement

    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

    Other information:

    Lincoln Aviator 2020-2025 Owners Manual: Radio Transceiver Module


    Argentina China Djibouti Ghana Indonesia Jamaica Mauritania Moldova Morocco Pakistan Paraguay Serbia South Africa South Korea KCC-REM-DDG-FO3 Syria Taiwan Ukraine United Arab Emirates (U.A.E.) United States and Canada WARNING: Changes or modifications not expressively approved by the party responsible for compliance could void the user's authority to operate the equipment...

    Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Airbag Supplemental Restraint System (SRS)


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   BCM B00A0:11 Occupant Classification System: Circuit Short to Ground   GO to Pinpoint Test BN   BCM B00A0:12 Occupant Classification System: Circuit Short to Battery   GO to Pinpoint Test BN   BCM B1123:11 Restraints Ignition Relay: Circuit Short to Ground   GO to Pinpoint Test BN   BCM B1123:12 Restraints Ignition Relay: Circuit Short to Battery   GO to Pinpoint Test BN   BCM B11D8:01 Restraint Event Notification: General Electrical Failure   GO to Pinpoint Test U   DCME B1262:92 Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation   GO to Pinpoint Test AX   DCMF B1262:92 Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation   GO to Pinpoint Test AX   DCMG B1262:92 Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation   GO to Pinpoint Test AY   DCMH B1262:92 Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation   GO to Pinpoint Test AY   FCIM B00D5:01 Restraint System Passenger Disable Indicator: General Electrical Failure   GO to Pinpoint Test R   FCIM B1202:01 Restraint System Passenger Enable Indicator: General Electrical Failure   GO to Pinpoint Test V   OCSM B0061:11 Passenger Seatbelt Tension Sensor: Circuit Short to Ground   GO to Pinpoint Test BC   OCSM B0061:12 Passenger Seatbelt Tension Sensor: Circuit Short to Battery   GO to Pinpoint Test BC   OCSM B0061:13 Passenger Seatbelt Tension Sensor: Circuit Open   GO to Pinpoint Test BC   OCSM B0061:64 Passenger Seatbelt Tension Sensor: Signal Plausibility Failure   GO to Pinpoint Test BC   OCSM B00A0:62 Occupant Classification System: Signal Compare Failure   GO to Pinpoint Test BD   OCSM B00C0:11 Passenger Seat Occupant Classification Sensor "A": Circuit Short To Ground   GO to Pinpoint Test BE   OCSM B00C0:12 Passenger Seat Occupant Classification Sensor "A": Circuit Short To Battery   GO to Pinpoint Test BE   OCSM B00C0:16 Passenger Seat Occupant Classification Sensor "A": Circuit Voltage Below Threshold   GO to Pinpoint Test BE   OCSM B00C0:49 Passenger Seat Occupant Classification Sensor "A": Internal Electronic Failure   GO to Pinpoint Test BE   OCSM B00C0:7B Passenger Seat Occupant Classification Sensor "A": Low Fluid Level   GO to Pinpoint Test BE   OCSM B00C2:11 Passenger Seat Occupant Classification Sensor "C": Circuit Short to Ground   GO to Pinpoint Test BF   OCSM B00C2:12 Passenger Seat Occupant Classification Sensor "C": Circuit Short to Battery   GO to Pinpoint Test BF   OCSM B1193:00 Crash Event Storage Full and Locked: No Sub Type Information   GO to Pinpoint Test BG   OCSM U0100:00 Lost Communication with ECM/PCM “A”: No Sub Type Information   GO to Pinpoint Test BH   OCSM U0151:00 Lost Communication with Restraints Control Module: No Sub Type Information   GO to Pinpoint Test BI   OCSM U024C:00 Lost Communication with Seat Control Module "H": No Sub Type Information   GO to Pinpoint Test BJ   OCSM U0401:00 Invalid Data Received from ECM/PCM A: No Sub Type Information   GO to Pinpoint Test BK   OCSM U3000:41 Control Module: General Checksum Failure   GO to Pinpoint Test BL   OCSM U3000:42 Control Module: General Memory Failure   GO to Pinpoint Test BL   OCSM U3000:46 Control Module: Special Memory Failure   GO to Pinpoint Test BL   OCSM U3000:54 Control Module: Missing Calibration   GO to Pinpoint Test BM   OCSM U3003:16 Battery Voltage: Circuit Voltage Below Threshold   GO to Pinpoint Test BB   OCSM U3003:17 Battery Voltage: Circuit Voltage Above Threshold   GO to Pinpoint Test BB   RCM B0001:11 Driver Frontal Stage 1 Deployment Control: Circuit Short to Ground   GO to Pinpoint Test A   RCM B0001:12 Driver Frontal Stage 1 Deployment Control: Circuit Short to Battery   GO to Pinpoint Test A   RCM B0001:13 Driver Frontal Stage 1 Deployment Control: Circuit Open   GO to Pinpoint Test A   RCM B0001:1A Driver Frontal Stage 1 Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test A   RCM B0001:2B Driver Frontal Stage 1 Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0001:4A Driver Frontal Stage 1 Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0002:11 Driver Frontal Stage 2 Deployment Control: Circuit Short to Ground   GO to Pinpoint Test B   RCM B0002:12 Driver Frontal Stage 2 Deployment Control: Circuit Short to Battery   GO to Pinpoint Test B   RCM B0002:13 Driver Frontal Stage 2 Deployment Control: Circuit Open   GO to Pinpoint Test B   RCM B0002:1A Driver Frontal Stage 2 Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test B   RCM B0002:2B Driver Frontal Stage 2 Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0002:4A Driver Frontal Stage 2 Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0004:11 Driver Knee Bolster Deployment Control: Circuit Short to Ground   GO to Pinpoint Test C   RCM B0004:12 Driver Knee Bolster Deployment Control: Circuit Short to Battery   GO to Pinpoint Test C   RCM B0004:13 Driver Knee Bolster Deployment Control: Circuit Open   GO to Pinpoint Test C   RCM B0004:1A Driver Knee Bolster Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test C   RCM B0004:2B Driver Knee Bolster Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0004:4A Driver Knee Bolster Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0010:11 Passenger Frontal Stage 1 Deployment Control: Circuit Short to Ground   GO to Pinpoint Test D   RCM B0010:12 Passenger Frontal Stage 1 Deployment Control: Circuit Short to Battery   GO to Pinpoint Test D   RCM B0010:13 Passenger Frontal Stage 1 Deployment Control: Circuit Open   GO to Pinpoint Test D   RCM B0010:1A Passenger Frontal Stage 1 Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test D   RCM B0010:2B Passenger Frontal Stage 1 Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0010:4A Passenger Frontal Stage 1 Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0011:11 Passenger Frontal Stage 2 Deployment Control: Circuit Short to Ground   GO to Pinpoint Test E   RCM B0011:12 Passenger Frontal Stage 2 Deployment Control: Circuit Short to Battery   GO to Pinpoint Test E   RCM B0011:13 Passenger Frontal Stage 2 Deployment Control: Circuit Open   GO to Pinpoint Test E   RCM B0011:1A Passenger Frontal Stage 2 Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test E   RCM B0011:2B Passenger Frontal Stage 2 Deployment Control: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B0011:4A Passenger Frontal Stage 2 Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0013:11 Passenger Knee Bolster Deployment Control: Circuit Short to Ground   GO to Pinpoint Test F   RCM B0013:12 Passenger Knee Bolster Deployment Control: Circuit Short to Battery   GO to Pinpoint Test F   RCM B0013:13 Passenger Knee Bolster Deployment Control: Circuit Open   GO to Pinpoint Test F   RCM B0013:1A Passenger Knee Bolster Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test F   RCM B0013:2B Passenger Knee Bolster Deployment Control: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B0013:4A Passenger Knee Bolster Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0050:11 Driver Seatbelt Sensor: Circuit Short to Ground   GO to Pinpoint Test G   RCM B0050:12 Driver Seatbelt Sensor: Circuit Short to Battery   GO to Pinpoint Test G   RCM B0050:13 Driver Seatbelt Sensor: Circuit Open   GO to Pinpoint Test G   RCM B0050:1D Driver Seatbelt Sensor: Circuit Current Out of Range   GO to Pinpoint Test G   RCM B0050:2B Driver Seatbelt Sensor: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B0050:4A Driver Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0052:11 Passenger Seatbelt Sensor: Circuit Short to Ground   GO to Pinpoint Test H   RCM B0052:12 Passenger Seatbelt Sensor: Circuit Short to Battery   GO to Pinpoint Test H   RCM B0052:13 Passenger Seatbelt Sensor: Circuit Open   GO to Pinpoint Test H   RCM B0052:1D Passenger Seatbelt Sensor: Circuit Current Out of Range   GO to Pinpoint Test H   RCM B0052:2B Passenger Seatbelt Sensor: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B0052:4A Passenger Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0054:11 Second Row Center Seatbelt Sensor: Circuit Short To Ground   GO to Pinpoint Test I   RCM B0054:12 Second Row Center Seatbelt Sensor: Circuit Short To Battery   GO to Pinpoint Test I   RCM B0054:13 Second Row Center Seatbelt Sensor: Circuit Open   GO to Pinpoint Test I   RCM B0054:1D Second Row Center Seatbelt Sensor: Circuit Current Out Of Range   GO to Pinpoint Test I   RCM B0054:2B Second Row Center Seatbelt Sensor: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0054:4A Second Row Center Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0070:11 Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Ground   GO to Pinpoint Test J   RCM B0070:12 Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Battery   GO to Pinpoint Test J   RCM B0070:13 Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Open   GO to Pinpoint Test J   RCM B0070:1A Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test J   RCM B0070:2B Driver Seatbelt Pretensioner "A" Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0070:4A Driver Seatbelt Pretensioner "A" Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0072:11 Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Ground   GO to Pinpoint Test K   RCM B0072:12 Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Battery   GO to Pinpoint Test K   RCM B0072:13 Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Open   GO to Pinpoint Test K   RCM B0072:1A Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test K   RCM B0072:2B Passenger Seatbelt Pretensioner "A" Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0072:4A Passenger Seatbelt Pretensioner "A" Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B007E:11 Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Ground   GO to Pinpoint Test L   RCM B007E:12 Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Battery   GO to Pinpoint Test L   RCM B007E:13 Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Open   GO to Pinpoint Test L   RCM B007E:1A Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test L   RCM B007E:2B Driver Seatbelt Pretensioner "C" Deployment Control: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B007E:4A Driver Seatbelt Pretensioner "C" Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B007F:11 Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Ground   GO to Pinpoint Test M   RCM B007F:12 Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Battery   GO to Pinpoint Test M   RCM B007F:13 Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Open   GO to Pinpoint Test M   RCM B007F:1A Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test M   RCM B007F:2B Passenger Seatbelt Pretensioner "C" Deployment Control: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B007F:4A Passenger Seatbelt Pretensioner "C" Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0082:11 Passenger Seatbelt Load Limiter Deployment Control: Circuit Short to Ground   GO to Pinpoint Test N   RCM B0082:12 Passenger Seatbelt Load Limiter Deployment Control: Circuit Short to Battery   GO to Pinpoint Test N   RCM B0082:13 Passenger Seatbelt Load Limiter Deployment Control: Circuit Open   GO to Pinpoint Test N   RCM B0082:1A Passenger Seatbelt Load Limiter Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test N   RCM B0082:2B Passenger Seatbelt Load Limiter Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0082:4A Passenger Seatbelt Load Limiter Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B00A0:09 Occupant Classification System: Component Failure   GO to Pinpoint Test O   RCM B00A0:4A Occupant Classification System: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B00A0:63 Occupant Classification System: Circuit / Component Protection Time-Out   GO to Pinpoint Test O   RCM B00A0:64 Occupant Classification System: Signal Plausibility Failure   GO to Pinpoint Test O   RCM B00A0:68 Occupant Classification System: Event Information   GO to Pinpoint Test O   RCM B00B5:11 Driver Seat Track Position Restraints Sensor: Circuit Short to Ground   GO to Pinpoint Test P   RCM B00B5:12 Driver Seat Track Position Restraints Sensor: Circuit Short to Battery   GO to Pinpoint Test P   RCM B00B5:13 Driver Seat Track Position Restraints Sensor: Circuit Open   GO to Pinpoint Test P   RCM B00B5:1D Driver Seat Track Position Restraints Sensor: Circuit Current Out of Range   GO to Pinpoint Test P   RCM B00B5:2B Driver Seat Track Position Restraints Sensor: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B00B5:4A Driver Seat Track Position Restraints Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B00C5:11 Passenger Seat Track Position Restraints Sensor: Circuit Short to Ground   GO to Pinpoint Test Q   RCM B00C5:12 Passenger Seat Track Position Restraints Sensor: Circuit Short to Battery   GO to Pinpoint Test Q   RCM B00C5:13 Passenger Seat Track Position Restraints Sensor: Circuit Open   GO to Pinpoint Test Q   RCM B00C5:1D Passenger Seat Track Position Restraints Sensor: Circuit Current Out of Range   GO to Pinpoint Test Q   RCM B00C5:2B Passenger Seat Track Position Restraints Sensor: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B00C5:4A Passenger Seat Track Position Restraints Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B00D5:01 Restraint System Passenger Disable Indicator: General Electrical Failure   GO to Pinpoint Test R   RCM B00D5:4A Restraint System Passenger Disable Indicator: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1193:00 Crash Event Storage Full and Locked: No Sub Type Information   GO to Pinpoint Test S   RCM B11CF:11 Passenger Frontal Airbag Canister Vent: Circuit Short to Ground   GO to Pinpoint Test T   RCM B11CF:12 Passenger Frontal Airbag Canister Vent: Circuit Short to Battery   GO to Pinpoint Test T   RCM B11CF:13 Passenger Frontal Airbag Canister Vent: Circuit Open   GO to Pinpoint Test T   RCM B11CF:1A Passenger Frontal Airbag Canister Vent: Circuit Resistance Below Threshold   GO to Pinpoint Test T   RCM B11CF:2B Passenger Frontal Airbag Canister Vent: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B11CF:4A Passenger Frontal Airbag Canister Vent: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B11D8:11 Restraint Event Notification: Circuit Short To Ground   GO to Pinpoint Test U   RCM B11D8:12 Restraint Event Notification: Circuit Short To Battery   GO to Pinpoint Test U   RCM B11D8:13 Restraint Event Notification: Circuit Short To Open   GO to Pinpoint Test U   RCM B1202:01 Restraint System Passenger Enable Indicator: General Electrical Failure   GO to Pinpoint Test V   RCM B1202:4A Restraint System Passenger Enable Indicator: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1404:11 Driver Side Airbag Deployment Control: Circuit Short to Ground   GO to Pinpoint Test W   RCM B1404:12 Driver Side Airbag Deployment Control: Circuit Short to Battery   GO to Pinpoint Test W   RCM B1404:13 Driver Side Airbag Deployment Control: Circuit Open   GO to Pinpoint Test W   RCM B1404:1A Driver Side Airbag Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test W   RCM B1404:2B Driver Side Airbag Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B1404:4A Driver Side Airbag Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1405:11 Driver Side Curtain Deployment Control 1: Circuit Short to Ground   GO to Pinpoint Test X   RCM B1405:12 Driver Side Curtain Deployment Control 1: Circuit Short to Battery   GO to Pinpoint Test X   RCM B1405:13 Driver Side Curtain Deployment Control 1: Circuit Open   GO to Pinpoint Test X   RCM B1405:1A Driver Side Curtain Deployment Control 1: Circuit Resistance Below Threshold   GO to Pinpoint Test X   RCM B1405:2B Driver Curtain Deployment Control 1: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B1405:4A Driver Curtain Deployment Control 1: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1407:11 Passenger Side Airbag Deployment Control: Circuit Short to Ground   GO to Pinpoint Test Y   RCM B1407:12 Passenger Side Airbag Deployment Control: Circuit Short to Battery   GO to Pinpoint Test Y   RCM B1407:13 Passenger Side Airbag Deployment Control: Circuit Open   GO to Pinpoint Test Y   RCM B1407:1A Passenger Side Airbag Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test Y   RCM B1407:2B Passenger Side Airbag Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B1407:4A Passenger Side Airbag Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1408:11 Passenger Side Curtain Deployment Control 1: Circuit Short to Ground   GO to Pinpoint Test Z   RCM B1408:12 Passenger Side Curtain Deployment Control 1: Circuit Short to Battery   GO to Pinpoint Test Z   RCM B1408:13 Passenger Side Curtain Deployment Control 1: Circuit Open   GO to Pinpoint Test Z   RCM B1408:1A Passenger Side Curtain Deployment Control 1: Circuit Resistance Below Threshold   GO to Pinpoint Test Z   RCM B1408:2B Passenger Curtain Deployment Control 1: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B1408:4A Passenger Curtain Deployment Control 1: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B140C:11 Second Row Driver Side Seatbelt Sensor: Circuit Short to Ground   GO to Pinpoint Test AA   RCM B140C:12 Second Row Driver Side Seatbelt Sensor: Circuit Short to Battery   GO to Pinpoint Test AA   RCM B140C:13 Second Row Driver Side Seatbelt Sensor: Circuit Open   GO to Pinpoint Test AA   RCM B140C:1D Second Row Driver Side Seatbelt Sensor: Circuit Current Out of Range   GO to Pinpoint Test AA   RCM B140C:2B Second Row Driver Side Seatbelt Sensor: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B140C:4A Second Row Driver Side Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B140D:11 Second Row Passenger Side Seatbelt Sensor: Circuit Short to Ground   GO to Pinpoint Test AB   RCM B140D:12 Second Row Passenger Side Seatbelt Sensor: Circuit Short to Battery   GO to Pinpoint Test AB   RCM B140D:13 Second Row Passenger Side Seatbelt Sensor: Circuit Open   GO to Pinpoint Test AB   RCM B140D:1D Second Row Passenger Side Seatbelt Sensor: Circuit Current Out of Range   GO to Pinpoint Test AB   RCM B140D:2B Second Row Passenger Side Seatbelt Sensor: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B140D:4A Second Row Passenger Side Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B140E:11 Third Row Driver Side Seatbelt Sensor: Circuit Short To Ground   GO to Pinpoint Test AC   RCM B140E:12 Third Row Driver Side Seatbelt Sensor: Circuit Short To Battery   GO to Pinpoint Test AC   RCM B140E:13 Third Row Driver Side Seatbelt Sensor: Circuit Open   GO to Pinpoint Test AC   RCM B140E:1D Third Row Driver Side Seatbelt Sensor: Circuit Current Out Of Range   GO to Pinpoint Test AC   RCM B140E:2B Third Row Driver Side Seatbelt Sensor: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B140E:4A Third Row Driver Side Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B140F:11 Third Row Passenger Side Seatbelt Sensor: Circuit Short To Ground   GO to Pinpoint Test AD   RCM B140F:12 Third Row Passenger Side Seatbelt Sensor: Circuit Short To Battery   GO to Pinpoint Test AD   RCM B140F:13 Third Row Passenger Side Seatbelt Sensor: Circuit Open   GO to Pinpoint Test AD   RCM B140F:1D Third Row Passenger Side Seatbelt Sensor: Circuit Current Out Of Range   GO to Pinpoint Test AD   RCM B140F:2B Third Row Passenger Side Seatbelt Sensor: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B140F:4A Third Row Passenger Side Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1410:11 Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Short To Ground   GO to Pinpoint Test AE   RCM B1410:12 Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Short To Battery   GO to Pinpoint Test AE   RCM B1410:13 Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Open   GO to Pinpoint Test AE   RCM B1410:1A Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test AE   RCM B1410:2B Second Row Driver Side Seatbelt Pretensioner Deployment Control: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B1410:4A Second Row Driver Side Seatbelt Pretensioner Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1412:11 Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Short To Ground   GO to Pinpoint Test AF   RCM B1412:12 Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Short To Battery   GO to Pinpoint Test AF   RCM B1412:13 Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Open   GO to Pinpoint Test AF   RCM B1412:1A Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test AF   RCM B1412:2B Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B1412:4A Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1413:11 Driver Frontal Restraints Sensor: Circuit Short to Ground   GO to Pinpoint Test AG   RCM B1413:12 Driver Frontal Restraints Sensor: Circuit Short to Battery   GO to Pinpoint Test AG   RCM B1413:13 Driver Frontal Restraints Sensor: Circuit Open   GO to Pinpoint Test AG   RCM B1413:4A Driver Frontal Restraints Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1413:81 Driver Frontal Restraints Sensor: Invalid Serial Data Received   GO to Pinpoint Test AH   RCM B1413:96 Driver Frontal Restraints Sensor: Component Internal Failure   GO to Pinpoint Test AH   RCM B1414:11 Driver Side Restraints Sensor 1: Circuit Short to Ground   GO to Pinpoint Test AI   RCM B1414:12 Driver Side Restraints Sensor 1: Circuit Short to Battery   GO to Pinpoint Test AI   RCM B1414:13 Driver Side Restraints Sensor 1: Circuit Open   GO to Pinpoint Test AI   RCM B1414:4A Driver Side Restraints Sensor 1: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1414:81 Driver Side Restraints Sensor 1: Invalid Serial Data Received   GO to Pinpoint Test AH   RCM B1414:96 Driver Side Restraints Sensor 1: Component Internal Failure   GO to Pinpoint Test AH   RCM B1415:11 Driver Side Restraints Sensor 2: Circuit Short to Ground   GO to Pinpoint Test AJ   RCM B1415:12 Driver Side Restraints Sensor 2: Circuit Short to Battery   GO to Pinpoint Test AJ   RCM B1415:13 Driver Side Restraints Sensor 2: Circuit Open   GO to Pinpoint Test AJ   RCM B1415:4A Driver Side Restraints Sensor 2: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1415:81 Driver Side Restraints Sensor 2: Invalid Serial Data Received   GO to Pinpoint Test AH   RCM B1415:96 Driver Side Restraints Sensor 2: Component Internal Failure   GO to Pinpoint Test AH   RCM B1417:11 Passenger Frontal Restraints Sensor: Circuit Short To Ground   GO to Pinpoint Test AK   RCM B1417:12 Passenger Frontal Restraints Sensor: Circuit Short To Battery   GO to Pinpoint Test AK   RCM B1417:13 Passenger Frontal Restraints Sensor: Circuit Open   GO to Pinpoint Test AK   RCM B1417:4A Passenger Frontal Restraints Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1417:81 Passenger Frontal Restraints Sensor: Invalid Serial Data Received   GO to Pinpoint Test AH   RCM B1417:96 Passenger Frontal Restraints Sensor: Component Internal Failure   GO to Pinpoint Test AH   RCM B1418:11 Passenger Side Restraints Sensor 1: Circuit Short to Ground   GO to Pinpoint Test AJ   RCM B1418:12 Passenger Side Restraints Sensor 1: Circuit Short to Battery   GO to Pinpoint Test AJ   RCM B1418:13 Passenger Side Restraints Sensor 1: Circuit Open   GO to Pinpoint Test AJ   RCM B1418:4A Passenger Side Restraints Sensor 1: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1418:81 Passenger Side Restraints Sensor 1: Invalid Serial Data Received   GO to Pinpoint Test AH   RCM B1418:96 Passenger Side Restraints Sensor 1: Component Internal Failure   GO to Pinpoint Test AH   RCM B1419:11 Passenger Side Restraints Sensor 2: Circuit Short to Ground   GO to Pinpoint Test AI   RCM B1419:12 Passenger Side Restraints Sensor 2: Circuit Short to Battery   GO to Pinpoint Test AI   RCM B1419:13 Passenger Side Restraints Sensor 2: Circuit Open   GO to Pinpoint Test AI   RCM B1419:4A Passenger Side Restraints Sensor 2: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1419:81 Passenger Side Restraints Sensor 2: Invalid Serial Data Received   GO to Pinpoint Test AH   RCM B1419:96 Passenger Side Restraints Sensor 2: Component Internal Failure   GO to Pinpoint Test AH   RCM B142D:00 Pyrotechnic End of Life Activation Performed: No Sub Type Information   GO to Pinpoint Test AV   RCM B1469:4A Unused Satellite Restraints Sensor 1: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B146A:4A Unused Satellite Restraints Sensor 2: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1492:68 Fuel Cutoff Event: Event Information   GO to Pinpoint Test AW   RCM B14ED:11 Restraint Event Notification 2: Circuit Short To Ground   GO to Pinpoint Test AX   RCM B14ED:12 Restraint Event Notification 2: Circuit Short To Battery   GO to Pinpoint Test AX   RCM B14ED:13 Restraint Event Notification 2: Circuit Open   GO to Pinpoint Test AX   RCM B14EE:11 Restraint Event Notification 3: Circuit Short To Ground   GO to Pinpoint Test AY   RCM B14EE:12 Restraint Event Notification 3: Circuit Short To Battery   GO to Pinpoint Test AY   RCM B14EE:13 Restraint Event Notification 3: Circuit Open   GO to Pinpoint Test AY   RCM B1534:4A Unused Deployable Device: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1535:4A Unused DC Sensor Device: Incorrect Component Installed   GO to Pinpoint Test AM   RCM C0061:68 Lateral Acceleration Sensor: Event Information   GO to Pinpoint Test AN   RCM C0062:68 Longitudinal Acceleration Sensor: Event Information   GO to Pinpoint Test AN   RCM C0063:68 Yaw Rate Sensor: Event Information   GO to Pinpoint Test AN   RCM C0064:68 Roll Rate Sensor: Event Information   GO to Pinpoint Test AN   RCM C0065:68 Vertical Acceleration Sensor: Event Information   GO to Pinpoint Test AN   RCM U0028:08 Vehicle Communication Bus A: Bus Signal/Message Failures   GO to Pinpoint Test AO   RCM U0028:88 Vehicle Communication Bus A: Bus Off   GO to Pinpoint Test AO   RCM U0100:00 Lost Communication with ECM/PCM “A”: No Sub Type Information   GO to Pinpoint Test AP   RCM U0140:00 Lost Communication with Body Control Module: No Sub Type Information   GO to Pinpoint Test AQ   RCM U0146:00 Lost Communication with Gateway "A": No Sub Type Information   GO to Pinpoint Test AR   RCM U0154:00 Lost Communication with Restraints Occupant Classification System Module: No Sub Type Information   GO to Pinpoint Test AS   RCM U0253:00 Lost Communication with Accessory Protocol Interface Module: No Sub Type Information   GO to Pinpoint Test AT   RCM U0300:00 Control Module: No Sub Type Information   GO to Pinpoint Test AV   RCM U0401:00 Invalid Data Received from ECM/PCM A: No Sub Type Information   GO to Pinpoint Test AU   RCM U0401:81 Invalid Data Received from ECM/PCM A: Invalid Serial Data Received   GO to Pinpoint Test AU   RCM U0422:00 Invalid Data Received From Body Control Module: No Sub Type Information   GO to Pinpoint Test AU   RCM U0422:81 Invalid Data Received From Body Control Module: Invalid Serial Data Received   GO to Pinpoint Test AU   RCM U0455:81 Invalid Data Received From Restraints Occupant Classification System Module: Invalid Serial Data Received   GO to Pinpoint Test AU   RCM U0554:00 Invalid Data Received From Accessory Protocol Interface Module: No Sub Type Information   GO to Pinpoint Test AU   RCM U0557:82 Invalid Data Received From Front Controls Interface Module "A": Alive/Sequence Counter Incorrect/Not Updated   GO to Pinpoint Test AU   RCM U2024:57 Control Module Cal-Config Data: Invalid/Incompatible Software Component   GO to Pinpoint Test AV   RCM U2100:00 Initial Configuration Not Complete: No Sub Type Information   GO to Pinpoint Test AZ   RCM U2101:00 Control Module Configuration Incompatible: No Sub Type Information   GO to Pinpoint Test AO   RCM U2200:00 Control Module Configuration Memory Corrupt: No Sub Type Information   GO to Pinpoint Test AV   RCM U2300:55 Central Configuration: Not Configured   GO to Pinpoint Test BA   RCM U2300:64 Central Configuration: Signal Plausibility Failure   GO to Pinpoint Test BA   RCM U3000:04 Control Module: System Internal Failure   GO to Pinpoint Test AV   RCM U3000:46 Control Module: Calibration / Parameter Memory Failure   GO to Pinpoint Test AV   RCM U3000:49 Control Module: Internal Electronic Failure   GO to Pinpoint Test AV   RCM U3003:16 Battery Voltage: Circuit Voltage Below Threshold   GO to Pinpoint Test BB   RCM U3003:17 Battery Voltage: Circuit Voltage Above Threshold   GO to Pinpoint Test BB Symptom Chart(s) Symptom Chart: Supplemental Restraint System Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

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    Activating Intelligent Access

    The intelligent access key must be within 3 ft (1 m) of the door or luggage compartment you intend to lock or unlock.

    At a Door

    Electronic door handles are on each door. Gently depress the switch inside the exterior door handle to unlock and open the door. An unlock symbol illuminates on the door window trim indicating your vehicle is unlocked.

    Lincoln Aviator. Activating Intelligent Access

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