Lincoln Aviator 2020-2024 Service Manual / Chassis / Steering System / Power Steering / Removal and Installation - Steering Gear Boot

Lincoln Aviator: Power Steering / Removal and Installation - Steering Gear Boot

Special Tool(s) / General Equipment

Boot Clamp Pliers

Materials

Name	Specification
Motorcraft® Premium Long-Life Grease XG-1-E1	ESA-M1C75-B

Removal

NOTICE: The steering gear boots and clamps are designed to provide an airtight seal and protect the internal components of the steering gear. If the seal is not airtight, the vacuum generated during turning will draw water and contamination into the gear, causing failure of the steering gear components. Zip ties must not be used as they do not provide an airtight seal.

NOTICE: The inner ball joint grease is not compatible with water contamination. Do not allow water to become trapped in the grease or degradation and failure of the joint may occur.

Remove the tie rod end.
Refer to: Tie Rod End (211-02 Power Steering, Removal and Installation).

Remove the tie rod end jamb nut.

If equipped.
Remove the underbody shield.
Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).

1. Remove and discard the inner bellows boot clamp.
1. Remove and discard the outer bellows boot clamp.

NOTE: Move the bellows boot enough to gain access to the inner tie rod nut.
Position aside the bellows boot.

Installation

Apply the specified grease to the steering gear-to-bellows boot mating surface and bellows boot groove on the tie-rod.
Material: Motorcraft® Premium Long-Life Grease / XG-1-E1 (ESA-M1C75-B)

1. Install the new steering gear bellows boot.
1. Install the new inner bellows boot clamp.
  Use the General Equipment: Boot Clamp Pliers
1. Install the new outer bellows boot clamp.

If equipped.
Install the underbody shield.
Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).

Thread the tie rod end jam nut onto the tie rod.

Install the tie rod end.
Refer to: Tie Rod End (211-02 Power Steering, Removal and Installation).

Removal and Installation - Steering Gear

Special Tool(s) / General Equipment Tie Rod End Remover Removal NOTICE: Suspension fasteners are critical parts that affect performance of vital components and systems...

Removal and Installation - Tie Rod

Special Tool(s) / General Equipment Boot Clamp Pliers Materials Name Specification Motorcraft® Premium Long-Life GreaseXG-1-E1 ESA-M1C75-B Removal NOTICE: When servicing inner tie rods, install a new bellows boot and clamps...

Other information:

Lincoln Aviator 2020-2024 Service Manual: Diagnosis and Testing - Active Grille Shutter

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action PCM P059F:00 Active Grille Air Shutter "A" Performance/Stuck Off:No Sub Type Information GO to Pinpoint Test A PCM P05A1:00 Active Grille Air Shutter "A" Position Sensor Minimum/Maximum Stop Performance:No Sub Type Information GO to Pinpoint Test A PCM P05A2:00 Active Grille Air Shutter "A" Control Circuit/Open:No Sub Type Information GO to Pinpoint Test A PCM P05A7:00 Active Grille Air Shutter "A" Supply Voltage Circuit Low:No Sub Type Information GO to Pinpoint Test A PCM P05AE:00 Active Grille Air Shutter "B" Performance/Stuck Off:No Sub Type Information GO to Pinpoint Test A PCM P05B0:00 Active Grille Air Shutter "B" Position Sensor Minimum/Maximum Stop Performance:No Sub Type Information GO to Pinpoint Test A PCM P05B1:00 Active Grille Air Shutter "B" Control Circuit/Open:No Sub Type Information GO to Pinpoint Test A PCM P05B6:00 Active Grille Air Shutter "B" Supply Voltage Circuit Low:No Sub Type Information GO to Pinpoint Test A PCM P05C0:00 Active Grille Air Shutter Module "A" Over Temperature:No Sub Type Information GO to Pinpoint Test A PCM P05C1:00 Active Grille Air Shutter Module "B" Over Temperature:No Sub Type Information GO to Pinpoint Test A PCM U0046:00 Vehicle Communication Bus C:No Sub Type Information GO to Pinpoint Test A PCM U0284:00 Lost Communication with Active Grille Air Shutter Module "A":No Sub Type Information GO to Pinpoint Test A PCM U0285:00 Lost Communication with Active Grille Air Shutter Module "B":No Sub Type Information GO to Pinpoint Test A Symptom Chart(s) Symptom Chart: Active Grille Shutter Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Lincoln Aviator 2020-2024 Service Manual: Removal and Installation - Inner Quarter Panel

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Scraper for Straight Edges Hot Air Gun 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Materials Name Specification Flexible Foam Repair3M™ 08463, LORD Fusor® 121 - Removal WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

Seatbelt Height Adjustment

WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.

Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.