Lincoln Aviator: Climate Control System - General Information / Removal and Installation - Thermostatic Expansion Valve Manifold and Tube Assembly - 3.0L EcoBoost
Removal
NOTICE:
During the removal of components, cap, tape or otherwise
appropriately protect all openings to prevent the ingress of dirt or
other contamination. Remove protective materials prior to installation.
NOTE:
Removal steps in this procedure may contain installation details.
-
Recover the refrigerant. Refer to the appropriate Recovery procedure in Group 412.
-
Remove the bolts and the suspension support bar.
Torque:
22 lb.ft (30 Nm)
-
Remove the PCM.
Refer to: Powertrain Control Module (PCM) (303-14A Electronic Engine Controls - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
-
Disconnect the harness retainers. Remove the bolts and the PCM mounting bracket.
Torque:
55 lb.in (6.2 Nm)
-
Remove the RH upper air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe RH (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
-
Remove the RH
CAC intake pipe.
Refer to: Charge Air Cooler (CAC) Intake Pipe (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
-
-
Remove the condensor outlet line nut and position the line aside.
Torque:
71 lb.in (8 Nm)
-
Remove the A/Ccompressor inlet line nut and position the line aside.
Torque:
159 lb.in (18 Nm)
-
Make sure to cover any open ports to prevent debris from entering the system.
-
Remove the cowl panel.
Refer to: Cowl Panel (501-02 Front End Body Panels, Removal and Installation).
-
-
Remove the wiring harness nuts.
Torque:
80 lb.in (9 Nm)
-
Remove the ground bolt and wiring harness routing bolt.
Torque:
106 lb.in (12 Nm)
-
Disconnect the battery cable ends.
Torque:
48 lb.in (5.4 Nm)
-
Position the wiring harness electrical grommet aside.
-
Disconnect the electrical connector and position aside the battery wiring harness.
-
Detach the coolant hose retainer.
-
NOTE:
When removing or installing the fuel injection pump
noise insulator, spreading the openings will reduce the risk of damage.
Remove the fuel injection pump noise insulator.
-
Remove the high-pressure fuel pump shield bolt.
Torque:
18 lb.ft (25 Nm)
-
Remove the nuts and the high-pressure fuel pump shield .
Torque:
18 lb.ft (25 Nm)
-
-
Remove the routing bracket retainers.
Torque:
Routing brackets:
89 lb.in (10 Nm)
-
Remove the rear evaporator line nut.
Torque:
Rear evaporator inlet line:
71 lb.in (8 Nm)
-
Remove the thermostatic expansion valve nut and the
rear evaporator line nuts. Remove the thermostatic expansion valve
manifold and tube assembly.
Torque:
Rear evaporator outlet line:
159 lb.in (18 Nm)
TXV:
159 lb.in (18 Nm)
-
Make sure to cover any open ports to prevent debris from entering the system.
Installation
-
To install, reverse the removal procedure.
-
NOTICE:
Only use the specified material to lubricate the seals.
Install and lubricate new O-ring seals. Refer to the appropriate Specifications in Group 412.
-
Lubricate the refrigerant system with the correct amount
of clean PAG oil. Refer to the appropriate Refrigerant Oil Adding
procedure in Group 412.
Removal
NOTICE:
During the removal of components, cap, tape or otherwise
appropriately protect all openings to prevent the ingress of dirt or
other contamination...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
CCM
B142E:78
Forward Looking Sensor Horizontal Alignment: Alignment or Adjustment Incorrect
GO to Pinpoint Test C
CCM
B1433:54
Forward Looking Sensor Horizontal Alignment: Missing Calibration
GO to Pinpoint Test C
CCM
C1001:08
Vision System Camera: Bus Signal/Message Failure
GO to Pinpoint Test D
CCM
C1A67:96
Forward Looking Sensor: Component Internal Failure
GO to Pinpoint Test F
CCM
C1A67:97
Forward Looking Sensor: Component Or System Operation Obstructed Or Blocked
GO to Pinpoint Test G
CCM
U2100:00
Initial Configuration Not Complete: No Sub Type Information
GO to Pinpoint Test H
CCM
U2300:55
Central Configuration Not Complete: No Sub Type Information
GO to Pinpoint Test H
CCM
U3000:41
Control Module: General Checksum Failure
GO to Pinpoint Test I
CCM
U3000:42
Control Module: General Memory Failure
GO to Pinpoint Test I
CCM
U3000:44
Control Module: Data Memory Failure
GO to Pinpoint Test I
CCM
U3000:49
Control Module: Internal Electronic Failure
GO to Pinpoint Test I
CCM
U3002:62
Vehicle Identification Number: Signal Compare Failure
GO to Pinpoint Test J
CCM
U3003:16
Battery Voltage: Circuit Voltage Below Threshold
GO to Pinpoint Test K
CCM
U3003:17
Battery Voltage: Circuit Voltage Above Threshold
GO to Pinpoint Test L
IPMA
C1A67:08
Forward Looking Sensor: Bus Signal/Message Failure
GO to Pinpoint Test E
PCM
P0504:00
Brake Switch A / B Correlation: No Sub Type Information
GO to Pinpoint Test B
PCM
P0572:00
Brake Switch "A" Circuit Low: No Sub Type Information
GO to Pinpoint Test B
PCM
P0573:00
Brake Switch "A" Circuit High: No Sub Type Information
GO to Pinpoint Test B
PCM
P1703:00
Brake Switch Out Of Self - Test Range: No Sub Type Information
GO to Pinpoint Test B
PCM
P1935:00
Brake Switch/Sensor Signal: No Sub Type Information
GO to Pinpoint Test B
SIMA
P0564:11
Cruise Control Multi-Function Input "A" Circuit: Circuit Short To Ground
GO to Pinpoint Test A
SIMA
P0564:12
Cruise Control Mulit-Function Input "A" Circuit: Circuit Short To Battery
GO to Pinpoint Test A
SIMA
P0564:13
Cruise Control Mulit-Function Input "A" Circuit: Circuit Open
GO to Pinpoint Test A
SIMA
P0589:11
Cruise Control Multi-Function Input "B" Circuit: Circuit Short To Ground
GO to Pinpoint Test A
SIMA
P0589:12
Cruise Control Mulit-Function Input "B" Circuit: Circuit Short To Battery
GO to Pinpoint Test A
SIMA
P0589:13
Cruise Control Mulit-Function Input "B" Circuit: Circuit Open
GO to Pinpoint Test A
Global Customer Symptom Code (GCSC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
Lubricants, Fluids, Sealants and Adhesives
Name
Specification
Fill Capacity
Motorcraft® Yellow Concentrated Antifreeze/CoolantVC-13-G
WSS-M97B57-A1
16.4 qt (15.5L)
Motorcraft® Yellow Prediluted Antifreeze/CoolantVC-13DL-G
WSS-M97B57-A2
16...