Lincoln Aviator 2020-2022 Service Manual / Electrical / Climate Control System / Climate Control System - General Information / Removal and Installation - Thermostatic Expansion Valve Manifold and Tube Assembly - 3.0L EcoBoost

Lincoln Aviator: Climate Control System - General Information / Removal and Installation - Thermostatic Expansion Valve Manifold and Tube Assembly - 3.0L EcoBoost

Removal

NOTICE: During the removal of components, cap, tape or otherwise appropriately protect all openings to prevent the ingress of dirt or other contamination. Remove protective materials prior to installation.

NOTE: Removal steps in this procedure may contain installation details.

  1. Recover the refrigerant. Refer to the appropriate Recovery procedure in Group 412.
  1. Remove the bolts and the suspension support bar.
    Torque: 22 lb.ft (30 Nm)
  1. Remove the PCM.
    Refer to: Powertrain Control Module (PCM) (303-14A Electronic Engine Controls - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Disconnect the harness retainers. Remove the bolts and the PCM mounting bracket.
    Torque: 55 lb.in (6.2 Nm)
  1. Remove the RH upper air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe RH (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Remove the RH CAC intake pipe.
    Refer to: Charge Air Cooler (CAC) Intake Pipe (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
    1. Remove the condensor outlet line nut and position the line aside.
      Torque: 71 lb.in (8 Nm)
    1. Remove the A/Ccompressor inlet line nut and position the line aside.
      Torque: 159 lb.in (18 Nm)
    • Make sure to cover any open ports to prevent debris from entering the system.
  1. Remove the cowl panel.
    Refer to: Cowl Panel (501-02 Front End Body Panels, Removal and Installation).
    1. Remove the wiring harness nuts.
      Torque: 80 lb.in (9 Nm)
    1. Remove the ground bolt and wiring harness routing bolt.
      Torque: 106 lb.in (12 Nm)
    1. Disconnect the battery cable ends.
      Torque: 48 lb.in (5.4 Nm)
    1. Position the wiring harness electrical grommet aside.
    1. Disconnect the electrical connector and position aside the battery wiring harness.
  1. Detach the coolant hose retainer.
  1. NOTE: When removing or installing the fuel injection pump noise insulator, spreading the openings will reduce the risk of damage.

    Remove the fuel injection pump noise insulator.
  1. Remove the high-pressure fuel pump shield bolt.
    Torque: 18 lb.ft (25 Nm)
  1. Remove the nuts and the high-pressure fuel pump shield .
    Torque: 18 lb.ft (25 Nm)
    1. Remove the routing bracket retainers.
      Torque:
         Routing brackets:   89 lb.in (10 Nm)
    1. Remove the rear evaporator line nut.
      Torque:
         Rear evaporator inlet line:   71 lb.in (8 Nm)
    1. Remove the thermostatic expansion valve nut and the rear evaporator line nuts. Remove the thermostatic expansion valve manifold and tube assembly.
      Torque:
         Rear evaporator outlet line:   159 lb.in (18 Nm)
         TXV:   159 lb.in (18 Nm)
    • Make sure to cover any open ports to prevent debris from entering the system.

Installation

  1. To install, reverse the removal procedure.
  1. NOTICE: Only use the specified material to lubricate the seals.

    Install and lubricate new O-ring seals. Refer to the appropriate Specifications in Group 412.
  1. Lubricate the refrigerant system with the correct amount of clean PAG oil. Refer to the appropriate Refrigerant Oil Adding procedure in Group 412.

    Removal and Installation - Thermostatic Expansion Valve - 3.0L EcoBoost

    Removal NOTICE: During the removal of components, cap, tape or otherwise appropriately protect all openings to prevent the ingress of dirt or other contamination...

    Rear Climate Control

    ..

    Other information:

    Lincoln Aviator 2020-2022 Service Manual: Diagnosis and Testing - Cruise Control - Vehicles With: Adaptive Cruise Control With Lane Centering


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   CCM B142E:78 Forward Looking Sensor Horizontal Alignment: Alignment or Adjustment Incorrect   GO to Pinpoint Test C   CCM B1433:54 Forward Looking Sensor Horizontal Alignment: Missing Calibration   GO to Pinpoint Test C   CCM C1001:08 Vision System Camera: Bus Signal/Message Failure   GO to Pinpoint Test D   CCM C1A67:96 Forward Looking Sensor: Component Internal Failure   GO to Pinpoint Test F   CCM C1A67:97 Forward Looking Sensor: Component Or System Operation Obstructed Or Blocked   GO to Pinpoint Test G   CCM U2100:00 Initial Configuration Not Complete: No Sub Type Information   GO to Pinpoint Test H   CCM U2300:55 Central Configuration Not Complete: No Sub Type Information   GO to Pinpoint Test H   CCM U3000:41 Control Module: General Checksum Failure   GO to Pinpoint Test I   CCM U3000:42 Control Module: General Memory Failure   GO to Pinpoint Test I   CCM U3000:44 Control Module: Data Memory Failure   GO to Pinpoint Test I   CCM U3000:49 Control Module: Internal Electronic Failure   GO to Pinpoint Test I   CCM U3002:62 Vehicle Identification Number: Signal Compare Failure   GO to Pinpoint Test J   CCM U3003:16 Battery Voltage: Circuit Voltage Below Threshold   GO to Pinpoint Test K   CCM U3003:17 Battery Voltage: Circuit Voltage Above Threshold   GO to Pinpoint Test L   IPMA C1A67:08 Forward Looking Sensor: Bus Signal/Message Failure   GO to Pinpoint Test E   PCM P0504:00 Brake Switch A / B Correlation: No Sub Type Information   GO to Pinpoint Test B   PCM P0572:00 Brake Switch "A" Circuit Low: No Sub Type Information   GO to Pinpoint Test B   PCM P0573:00 Brake Switch "A" Circuit High: No Sub Type Information   GO to Pinpoint Test B   PCM P1703:00 Brake Switch Out Of Self - Test Range: No Sub Type Information   GO to Pinpoint Test B   PCM P1935:00 Brake Switch/Sensor Signal: No Sub Type Information   GO to Pinpoint Test B   SIMA P0564:11 Cruise Control Multi-Function Input "A" Circuit: Circuit Short To Ground   GO to Pinpoint Test A   SIMA P0564:12 Cruise Control Mulit-Function Input "A" Circuit: Circuit Short To Battery   GO to Pinpoint Test A   SIMA P0564:13 Cruise Control Mulit-Function Input "A" Circuit: Circuit Open   GO to Pinpoint Test A   SIMA P0589:11 Cruise Control Multi-Function Input "B" Circuit: Circuit Short To Ground   GO to Pinpoint Test A   SIMA P0589:12 Cruise Control Mulit-Function Input "B" Circuit: Circuit Short To Battery   GO to Pinpoint Test A   SIMA P0589:13 Cruise Control Mulit-Function Input "B" Circuit: Circuit Open   GO to Pinpoint Test A Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

    Lincoln Aviator 2020-2022 Service Manual: Specifications


    Lubricants, Fluids, Sealants and Adhesives Name Specification Fill Capacity Motorcraft® Yellow Concentrated Antifreeze/CoolantVC-13-G WSS-M97B57-A1  16.4 qt (15.5L) Motorcraft® Yellow Prediluted Antifreeze/CoolantVC-13DL-G WSS-M97B57-A2  16...

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    Adjusting the Steering Wheel - Vehicles With: Manual Adjustable Steering Column

    WARNING: Do not adjust the steering wheel when your vehicle is moving.

    Note: Make sure that you are sitting in the correct position.

    Unlock the steering column. Adjust the steering wheel to the desired position.

    Lincoln Aviator. Column

    Lock the steering column.

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