Lincoln Aviator 2020-2021 Service Manual / Electrical / Climate Control System / Climate Control System - General Information / Removal and Installation - Thermostatic Expansion Valve - 3.0L EcoBoost

Lincoln Aviator: Climate Control System - General Information / Removal and Installation - Thermostatic Expansion Valve - 3.0L EcoBoost

Removal

NOTICE: During the removal of components, cap, tape or otherwise appropriately protect all openings to prevent the ingress of dirt or other contamination. Remove protective materials prior to installation.

NOTE: Removal steps in this procedure may contain installation details.

  1. Recover the refrigerant. Refer to the appropriate Recovery procedure in Group 412.
  1. Remove the bolts and the suspension support bar.
    Torque: 22 lb.ft (30 Nm)
  1. Remove the PCM.
    Refer to: Powertrain Control Module (PCM) (303-14A Electronic Engine Controls - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Disconnect the harness retainers. Remove the bolts and the PCM mounting bracket.
    Torque: 55 lb.in (6.2 Nm)
  1. Remove the RH upper air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe RH (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Remove the RH CAC intake pipe.
    Refer to: Charge Air Cooler (CAC) Intake Pipe (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Remove the cowl panel.
    Refer to: Cowl Panel (501-02 Front End Body Panels, Removal and Installation).
    1. Remove the routing bracket retainers.
      Torque:
         Routing brackets:   89 lb.in (10 Nm)
    1. Remove the rear evaporator line nut.
      Torque:
         Rear evaporator inlet line:   71 lb.in (8 Nm)
    1. Remove the thermostatic expansion valve nut and the rear evaporator line nuts. Position aside the thermostatic expansion valve manifold and tube assembly.
      Torque:
         Rear evaporator outlet line:   159 lb.in (18 Nm)
         TXV:   159 lb.in (18 Nm)
    • Make sure to cover any open ports to prevent debris from entering the system.
  1. Remove the bolts and the Thermostatic Expansion Valve (TXV).
    Torque: 71 lb.in (8 Nm)

Installation

  1. To install, reverse the removal procedure.
  1. NOTICE: Only use the specified material to lubricate the seals.

    Install and lubricate new O-ring seals. Refer to the appropriate Specifications in Group 412.
  1. Lubricate the refrigerant system with the correct amount of clean PAG oil. Refer to the appropriate Refrigerant Oil Adding procedure in Group 412.

    Removal and Installation - Temperature Door Actuator

    Removal Fully lower the glove compartment. Disconnect the check strap. Push the stop tabs inward. Remove the screws and the temperature door actuator...

    Removal and Installation - Thermostatic Expansion Valve Manifold and Tube Assembly - 3.0L EcoBoost

    Removal NOTICE: During the removal of components, cap, tape or otherwise appropriately protect all openings to prevent the ingress of dirt or other contamination...

    Other information:

    Lincoln Aviator 2020-2021 Service Manual: Diagnosis and Testing - Body Control Module C (BCMC)


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   BCMC U0100:87 Lost Communication With ECM/PCM "A": Missing Message   GO to Pinpoint Test A   BCMC U0111:87 Lost Communication With Battery Energy Control Module "A": Missing Message   GO to Pinpoint Test B   BCMC U0140:87 Lost Communication With Body Control Module: Missing Message   GO to Pinpoint Test C   BCMC U0164:87 Lost Communication With HVAC Control Module: Missing Message   GO to Pinpoint Test D   BCMC U024D:87 Lost Communication With "Seat Control Module J": Missing Message   GO to Pinpoint Test E   BCMC U0293:87 Lost Communication With Hybrid/EV Powertrain Control Module: Missing Message   GO to Pinpoint Test F   BCMC U1000:00 Solid State Driver Protection Active: Driver Disabled: No Sub Type Information   GO to Pinpoint Test G   BCMC U2100:00 Initial Configuration Not Complete: No Sub Type Information   GO to Pinpoint Test H   BCMC U2200:00 Control Module Configuration Memory Corrupt: No Sub Type Information   GO to Pinpoint Test H   BCMC U3000:49 Control Module: Internal Electronic Failure   GO to Pinpoint Test I   BCMC U3003:16 Battery Voltage: Circuit Voltage Below Threshold   GO to Pinpoint Test J   BCMC U3003:17 Battery Voltage: Circuit Voltage Above Threshold   GO to Pinpoint Test K Pinpoint Tests PINPOINT TEST A : U0100:87 Refer to Wiring Diagrams Cell 14 for schematic and connector information...

    Lincoln Aviator 2020-2021 Service Manual: Removal and Installation - Direct Injection Fuel Rail LH


    Special Tool(s) / General Equipment 303-1567Sizer, Teflon SealTKIT-2010C-FLM 307-005 (T59L-100-B) Slide Hammer 310-205Fuel Injector Brush 310-206Remover, Fuel InjectorTKIT-2009A-FLM 310-207Installer, Fuel Injector Seal AssemblyTKIT-2009A-FLM Removal Release the fuel system pressure...

    Categories

    Activating Intelligent Access

    The intelligent access key must be within 3 ft (1 m) of the door or luggage compartment you intend to lock or unlock.

    At a Door

    Electronic door handles are on each door. Gently depress the switch inside the exterior door handle to unlock and open the door. An unlock symbol illuminates on the door window trim indicating your vehicle is unlocked.

    Lincoln Aviator. Activating Intelligent Access

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