Lincoln Aviator: Climate Control System - General Information / Removal and Installation - Thermostatic Expansion Valve - 3.0L EcoBoost
Removal
NOTICE:
During the removal of components, cap, tape or otherwise
appropriately protect all openings to prevent the ingress of dirt or
other contamination. Remove protective materials prior to installation.
NOTE:
Removal steps in this procedure may contain installation details.
-
Recover the refrigerant. Refer to the appropriate Recovery procedure in Group 412.
-
Remove the bolts and the suspension support bar.
Torque:
22 lb.ft (30 Nm)
-
Remove the PCM.
Refer to: Powertrain Control Module (PCM) (303-14A Electronic Engine Controls - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
-
Disconnect the harness retainers. Remove the bolts and the PCM mounting bracket.
Torque:
55 lb.in (6.2 Nm)
-
Remove the RH upper air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe RH (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
-
Remove the RH
CAC intake pipe.
Refer to: Charge Air Cooler (CAC) Intake Pipe (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
-
Remove the cowl panel.
Refer to: Cowl Panel (501-02 Front End Body Panels, Removal and Installation).
-
-
Remove the routing bracket retainers.
Torque:
Routing brackets:
89 lb.in (10 Nm)
-
Remove the rear evaporator line nut.
Torque:
Rear evaporator inlet line:
71 lb.in (8 Nm)
-
Remove the thermostatic expansion valve nut and the
rear evaporator line nuts. Position aside the thermostatic expansion
valve manifold and tube assembly.
Torque:
Rear evaporator outlet line:
159 lb.in (18 Nm)
TXV:
159 lb.in (18 Nm)
-
Make sure to cover any open ports to prevent debris from entering the system.
-
Remove the bolts and the Thermostatic Expansion Valve (TXV).
Torque:
71 lb.in (8 Nm)
Installation
-
To install, reverse the removal procedure.
-
NOTICE:
Only use the specified material to lubricate the seals.
Install and lubricate new O-ring seals. Refer to the appropriate Specifications in Group 412.
-
Lubricate the refrigerant system with the correct amount
of clean PAG oil. Refer to the appropriate Refrigerant Oil Adding
procedure in Group 412.
Removal
Fully lower the glove compartment.
Disconnect the check strap.
Push the stop tabs inward.
Remove the screws and the temperature door actuator...
Removal
NOTICE:
During the removal of components, cap, tape or otherwise
appropriately protect all openings to prevent the ingress of dirt or
other contamination...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
BCM
B1551:51
Phone As A Key: Not Programmed
GO to Pinpoint Test G
BCM
B155E:00
Incorrect Response from Immobilizer SubControl Module: No Sub Type Information
GO to Pinpoint Test M
RFA
B1589:29
Antenna #3: Signal Invalid
GO to Pinpoint Test A
RFA
B1589:31
Antenna #3: No Signal
GO to Pinpoint Test A
RFA
B1589:45
Antenna #3: Program Memory Failure
GO to Pinpoint Test A
RFA
B1589:49
Antenna #3: Internal Electronic Failure
GO to Pinpoint Test A
RFA
B1589:57
Antenna #3: Invalid/ Incompatible Software Component
GO to Pinpoint Test A
RFA
B1590:29
Antenna #4: Signal Invalid
GO to Pinpoint Test A
RFA
B1590:31
Antenna #4: No Signal
GO to Pinpoint Test A
RFA
B1590:45
Antenna #4: Program Memory Failure
GO to Pinpoint Test A
RFA
B1590:49
Antenna #4: Internal Electronic Failure
GO to Pinpoint Test A
RFA
B1590:57
Antenna #4: Invalid/ Incompatible Software Component
GO to Pinpoint Test A
RFA
B1591:29
Antenna #5: Signal Invalid
GO to Pinpoint Test B
RFA
B1591:31
Antenna #5: No Signal
GO to Pinpoint Test B
RFA
B1591:45
Antenna #5: Program Memory Failure
GO to Pinpoint Test B
RFA
B1591:49
Antenna #5: Internal Electronic Failure
GO to Pinpoint Test B
RFA
B1591:57
Antenna #5: Invalid/ Incompatible Software Component
GO to Pinpoint Test B
RFA
B1592:29
Antenna #6: Signal Invalid
GO to Pinpoint Test B
RFA
B1592:31
Antenna #6: No Signal
GO to Pinpoint Test B
RFA
B1592:45
Antenna #6: Program Memory Failure
GO to Pinpoint Test B
RFA
B1592:49
Antenna #6: Internal Electronic Failure
GO to Pinpoint Test B
RFA
B1592:57
Antenna #6: Invalid/ Incompatible Software Component
GO to Pinpoint Test B
RFA
B1593:29
Antenna #7: Signal Invalid
GO to Pinpoint Test C
RFA
B1593:31
Antenna #7: No Signal
GO to Pinpoint Test C
RFA
B1593:45
Antenna #7: Program Memory Failure
GO to Pinpoint Test C
RFA
B1593:49
Antenna #7: Internal Electronic Failure
GO to Pinpoint Test C
RFA
B1593:57
Antenna #7: Invalid/ Incompatible Software Component
GO to Pinpoint Test C
RFA
B1594:29
Antenna #8: Signal Invalid
GO to Pinpoint Test B
RFA
B1594:31
Antenna #8: No Signal
GO to Pinpoint Test B
RFA
B1594:45
Antenna #8: Program Memory Failure
GO to Pinpoint Test B
RFA
B1594:49
Antenna #8: Internal Electronic Failure
GO to Pinpoint Test B
RFA
B1594:57
Antenna #8: Invalid/ Incompatible Software Component
GO to Pinpoint Test B
RFA
B1595:29
Antenna #9: Signal Invalid
GO to Pinpoint Test C
RFA
B1595:31
Antenna #9: No Signal
GO to Pinpoint Test C
RFA
B1595:45
Antenna #9: Program Memory Failure
GO to Pinpoint Test C
RFA
B1595:49
Antenna #9: Internal Electronic Failure
GO to Pinpoint Test C
RFA
B1595:57
Antenna #9: Invalid/ Incompatible Software Component
GO to Pinpoint Test C
RFA
B1596:29
Antenna #10: Signal Invalid
GO to Pinpoint Test C
RFA
B1596:31
Antenna #10: No Signal
GO to Pinpoint Test C
RFA
B1596:45
Antenna #10: Program Memory Failure
GO to Pinpoint Test C
RFA
B1596:49
Antenna #10: Internal Electronic Failure
GO to Pinpoint Test C
RFA
B1596:57
Antenna #10: Invalid/ Incompatible Software Component
GO to Pinpoint Test C
RFA
B1597:29
Antenna #11: Signal Invalid
GO to Pinpoint Test D
RFA
B1597:31
Antenna #11: No Signal
GO to Pinpoint Test D
RFA
B1597:45
Antenna #11: Program Memory Failure
GO to Pinpoint Test D
RFA
B1597:49
Antenna #11: Internal Electronic Failure
GO to Pinpoint Test D
RFA
B1597:57
Antenna #11: Invalid/ Incompatible Software Component
GO to Pinpoint Test D
RFA
B15A5:56
Bluetooth Low Energy Module: Invalid/ Incompatible Configuration
GO to Pinpoint Test E
RFA
B1A56:29
Antenna: Signal Invalid
GO to Pinpoint Test A
RFA
B1A56:31
Antenna: No Signal
GO to Pinpoint Test A
RFA
B1A56:45
Antenna: Program Memory Failure
GO to Pinpoint Test A
RFA
B1A56:49
Antenna: Internal Electronic Failure
GO to Pinpoint Test A
RFA
B1A56:57
Antenna: Invalid/ Incompatible Software Component
GO to Pinpoint Test A
RFA
B1D55:29
Antenna #2: Signal Invalid
GO to Pinpoint Test D
RFA
B1D55:31
Antenna #2: No Signal
GO to Pinpoint Test D
RFA
B1D55:45
Antenna #2: Program Memory Failure
GO to Pinpoint Test D
RFA
B1D55:49
Antenna #2: Internal Electronic Failure
GO to Pinpoint Test D
RFA
B1D55:57
Antenna #2: Invalid/ Incompatible Software Component
GO to Pinpoint Test D
RFA
P0601:41
Internal Control Module Memory Checksum Error: General Checksum Failure
GO to Pinpoint Test K
RFA
P1269:00
Immobilizer Code Not Programmed: No Sub Type Information
GO to Pinpoint Test G
RFA
P1602:00
Immobilizer/ ECM Communication Error: No Sub Type Information
GO to Pinpoint Test G
RFA
P1622:00
Immobilizer ID Does Not Match: No Sub Type Information
GO to Pinpoint Test G
RFA
P1623:00
Immobilizer Code Word/ID Number Write Failure: No Sub Type Information
GO to Pinpoint Test G
RFA
U0146:08
Lost Communication With Gateway "A": Bus Signal/Message Failure
GO to Pinpoint Test L
RFA
U0198:00
Lost Communication With Telematic Control Module: No Sub Type Information
GO to Pinpoint Test L
RFA
U0422:00
Invalid Data Received From Body Control Module: No Sub Type Information
GO to Pinpoint Test G
RFA
U200D:11
Control Module Output Power A: Circuit Short to Ground
GO to Pinpoint Test A
RFA
U200D:15
Control Module Output Power A: Circuit Short to Battery or Open
GO to Pinpoint Test A
RFA
U200E:11
Control Module Output Power B: Circuit Short to Ground
GO to Pinpoint Test B
RFA
U200E:15
Control Module Output Power B: Circuit Short to Battery or Open
GO to Pinpoint Test B
RFA
U200F:11
Control Module Output Power C: Circuit Short to Ground
GO to Pinpoint Test C
RFA
U200F:15
Control Module Output Power C: Circuit Short to Battery or Open
GO to Pinpoint Test C
RFA
U201A:06
Control Module Main Calibration Data: Algorithm Based Failure
GO to Pinpoint Test F
RFA
U201A:46
Control Module Main Calibration Data: Calibration/ Parameter Memory failure
GO to Pinpoint Test F
RFA
U201A:55
Control Module Main Calibration Data: Not Configured
GO to Pinpoint Test F
RFA
U2100:55
Initial Configuration Not Complete: Not Configured
GO to Pinpoint Test F
RFA
U3000:42
Control Module: General Memory Failure
GO to Pinpoint Test K
RFA
U3000:44
Control Module: Data Memory Failure
GO to Pinpoint Test K
RFA
U3000:49
Control Module: Internal Electronic Failure
GO to Pinpoint Test K
RFA
U3003:16
Battery Voltage: Circuit Voltage Below Threshold
GO to Pinpoint Test I
RFA
U3003:17
Battery Voltage: Circuit Voltage Above Threshold
GO to Pinpoint Test J
Symptom Chart
Symptom Chart: PATS
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
Special Tool(s) /
General Equipment
Flat-Bladed Screwdriver
Vise
Vise Jaw Protectors
Removal
RH and LH timing chains
NOTICE:
During engine repair procedures, cleanliness is
extremely important. Any foreign material, including any material
created while cleaning gasket surfaces, that enters the oil passages,
coolant passages or the oil pan, can cause engine failure...