Lincoln Aviator 2020-2026 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Description and Operation - Transfer Case - Overview

Lincoln Aviator: Transfer Case / Description and Operation - Transfer Case - Overview

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Transfer case

The Transfer Case is a gearbox that attaches to the output shaft of the transmission through a splined input at the transfer case. Torque from the transmission is transferred to the rear driveshaft through the transfer case mainshaft. When torque to the front driveshaft is required it is transferred through a multi plate wet clutch and chain drive arrangement to the front output shaft of the transfer case.

Transfer case components

Item	Description
1	Transfer case clutch actuator
2	Fill plug
3	Drain plug

Transfer case components

Item	Description
1	Transfer case input shaft seal
1	Transfer case oil seal
1	Dust cover

Output Shaft internal components

Item	Description
1	Output shaft seal
2	Ring seal
3	Flange lock nut
4	Spacer
5	Output shaft flange
6	Dust cover

Specifications

Lubricants, Fluids, Sealers and Adhesives Item Specification Transfer case fluid Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV, ) Capacities Liters Transfer case - Service fill 1...

General Procedures - Transfer Case Draining and Filling

Activation With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation)...

Other information:

Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - B-Pillar and Reinforcement

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B - Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Flexible Foam Repair3M™ 08463, LORD Fusor® 121 - Removal WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

Lincoln Aviator 2020-2026 Service Manual: General Procedures - Paintwork Defects and Damage

Materials Name Specification Motorcraft® Acid NeutralizerZC-1-A - Motorcraft® Alkaline NeutralizerZC-2-A - Repair NOTE: Refinishing - Environmental Damage WARNING: Before beginning any service procedure in this manual, refer to health and safety warnings in section 100-00 General Information...

Locking and Unlocking the Doors from Inside

Lincoln Aviator. Locking and Unlocking the Doors from Inside

Unlock. Lock.

Locking the Doors

Press the lock switch on the door interior trim panel. The doors can no longer be released using the exterior door handle switches and the luggage compartment locks.