Lincoln Aviator: Driveshaft / Disassembly and Assembly - Driveshaft Alignment Bushing
Special Tool(s) /
General Equipment
Three Leg Puller |
Punch |
Copper Hammer |
Vise |
Materials
Name |
Specification |
Motorcraft® Premium Long-Life Grease XG-1-E1 |
ESA-M1C75-B
|
DISASSEMBLY
-
Remove the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
-
Remove the driveshaft flexible coupling.
Refer to: Driveshaft Flexible Coupling (205-01 Driveshaft, Removal and Installation).
-
Using the general equipments, remove and discard the driveshaft alignment bushing.
Use the General Equipment: Vise
Use the General Equipment: Copper Hammer
Use the General Equipment: Punch
ASSEMBLY
-
NOTICE:
Do not over-lubricate the driveshaft components.
Using excessive grease may damage the driveshaft components.
NOTE:
Wipe off any excess grease.
Clean and lubricate the driveshaft flange at alignment bushing mating surface.
Use the General Equipment: Vise
Material: Motorcraft® Premium Long-Life Grease
/ XG-1-E1
(ESA-M1C75-B)
-
NOTE:
Make sure that new components are installed.
NOTE:
Make sure that the rubber seal end of the bushing is facing outward.
NOTE:
Press the component by hand initially.
Position the driveshaft alignment bushing into the driveshaft.
-
Using the general equipments, press-in the new
driveshaft alignment bushing until it has bottomed out inside of the
driveshaft flange.
Use the General Equipment: Vise
Use the General Equipment: Three Leg Puller
-
Ensure the final press in height of the new driveshaft alignment bushing should be 16 mm as shown.
-
NOTICE:
Do not over-lubricate the driveshaft components.
Using excessive grease may damage the driveshaft components.
NOTE:
Wipe off any excess grease.
Lubricate the driveshaft alignment bushing cavity with grease before installing the driveshaft.
Material: Motorcraft® Premium Long-Life Grease
/ XG-1-E1
(ESA-M1C75-B)
-
Install the driveshaft flexible coupling.
Refer to: Driveshaft Flexible Coupling (205-01 Driveshaft, Removal and Installation).
-
Install the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
Special Tool(s) /
General Equipment
Crimping Tool
Materials
Name
Specification
Motorcraft® Premium Long-Life GreaseXG-1-E1
ESA-M1C75-B
Removal
Remove the rear driveshaft...
Special Tool(s) /
General Equipment
Hydraulic Press
Bearing Separator
Materials
Name
Specification
Motorcraft® Premium Long-Life GreaseXG-1-E1
ESA-M1C75-B
DISASSEMBLY
Remove the rear driveshaft slip yoke boot...
Other information:
Removal
NOTICE:
Suspension fasteners are critical parts that affect the
performance of vital components and systems. Failure of these fasteners
may result in major service expense. Use the same or equivalent parts if
replacement is necessary. Do not use a replacement part of lesser
quality or substitute design...
Removal
NOTE:
The rear heater core inlet line is installed from the
factory as a one-piece assembly. The replacement part is supplied as an
assembly, containing the rear heater core outlet line and the rear
evaporator inlet and outlet lines.
Remove the rear evaporator rear outlet and inlet line...