Lincoln Aviator 2020-2025 Service Manual / Chassis / Driveline / Driveshaft / Disassembly and Assembly - Driveshaft Alignment Bushing

Lincoln Aviator: Driveshaft / Disassembly and Assembly - Driveshaft Alignment Bushing

Special Tool(s) / General Equipment

Three Leg Puller
Punch
Copper Hammer
Vise

Materials

Name	Specification
Motorcraft® Premium Long-Life Grease XG-1-E1	ESA-M1C75-B

DISASSEMBLY

Remove the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).

Remove the driveshaft flexible coupling.
Refer to: Driveshaft Flexible Coupling (205-01 Driveshaft, Removal and Installation).

Using the general equipments, remove and discard the driveshaft alignment bushing.
Use the General Equipment: Vise
Use the General Equipment: Copper Hammer
Use the General Equipment: Punch

ASSEMBLY

NOTICE: Do not over-lubricate the driveshaft components. Using excessive grease may damage the driveshaft components.

NOTE: Wipe off any excess grease.
Clean and lubricate the driveshaft flange at alignment bushing mating surface.
Use the General Equipment: Vise
Material: Motorcraft® Premium Long-Life Grease / XG-1-E1 (ESA-M1C75-B)

NOTE: Make sure that new components are installed.

NOTE: Make sure that the rubber seal end of the bushing is facing outward.

NOTE: Press the component by hand initially.
Position the driveshaft alignment bushing into the driveshaft.

Using the general equipments, press-in the new driveshaft alignment bushing until it has bottomed out inside of the driveshaft flange.
Use the General Equipment: Vise
Use the General Equipment: Three Leg Puller

Ensure the final press in height of the new driveshaft alignment bushing should be 16 mm as shown.

NOTICE: Do not over-lubricate the driveshaft components. Using excessive grease may damage the driveshaft components.

NOTE: Wipe off any excess grease.
Lubricate the driveshaft alignment bushing cavity with grease before installing the driveshaft.
Material: Motorcraft® Premium Long-Life Grease / XG-1-E1 (ESA-M1C75-B)

Install the driveshaft flexible coupling.
Refer to: Driveshaft Flexible Coupling (205-01 Driveshaft, Removal and Installation).

Install the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).

Removal and Installation - Rear Driveshaft Slip Yoke Boot

Special Tool(s) / General Equipment Crimping Tool Materials Name Specification Motorcraft® Premium Long-Life GreaseXG-1-E1 ESA-M1C75-B Removal Remove the rear driveshaft...

Disassembly and Assembly - Driveshaft Center Bearing

Special Tool(s) / General Equipment Hydraulic Press Bearing Separator Materials Name Specification Motorcraft® Premium Long-Life GreaseXG-1-E1 ESA-M1C75-B DISASSEMBLY Remove the rear driveshaft slip yoke boot...

Other information:

Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Fuel Tank and Lines

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Special Tool(s) / General Equipment Interior Trim Remover Removal NOTE: LH (left hand) seat shown, RH (right hand) seat similar. NOTE: Removal steps in this procedure may contain installation details. Remove the second row seat recline handle retaining clip...

Child Safety Locks

When the child safety locks are set, you cannot open the rear doors from the inside.

Lincoln Aviator. Child Safety Locks

The child safety lock control is on the driver door.

Press the control to switch the child safety locks on. Press the control again to switch them off. A light on the child safety control illuminates when you switch them on.