Lincoln Aviator: Driveshaft / Disassembly and Assembly - Driveshaft Alignment Bushing
Special Tool(s) /
General Equipment
Three Leg Puller |
Punch |
Copper Hammer |
Vise |
Materials
Name |
Specification |
Motorcraft® Premium Long-Life Grease XG-1-E1 |
ESA-M1C75-B
|
DISASSEMBLY
-
Remove the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
-
Remove the driveshaft flexible coupling.
Refer to: Driveshaft Flexible Coupling (205-01 Driveshaft, Removal and Installation).
-
Using the general equipments, remove and discard the driveshaft alignment bushing.
Use the General Equipment: Vise
Use the General Equipment: Copper Hammer
Use the General Equipment: Punch
ASSEMBLY
-
NOTICE:
Do not over-lubricate the driveshaft components.
Using excessive grease may damage the driveshaft components.
NOTE:
Wipe off any excess grease.
Clean and lubricate the driveshaft flange at alignment bushing mating surface.
Use the General Equipment: Vise
Material: Motorcraft® Premium Long-Life Grease
/ XG-1-E1
(ESA-M1C75-B)
-
NOTE:
Make sure that new components are installed.
NOTE:
Make sure that the rubber seal end of the bushing is facing outward.
NOTE:
Press the component by hand initially.
Position the driveshaft alignment bushing into the driveshaft.
-
Using the general equipments, press-in the new
driveshaft alignment bushing until it has bottomed out inside of the
driveshaft flange.
Use the General Equipment: Vise
Use the General Equipment: Three Leg Puller
-
Ensure the final press in height of the new driveshaft alignment bushing should be 16 mm as shown.
-
NOTICE:
Do not over-lubricate the driveshaft components.
Using excessive grease may damage the driveshaft components.
NOTE:
Wipe off any excess grease.
Lubricate the driveshaft alignment bushing cavity with grease before installing the driveshaft.
Material: Motorcraft® Premium Long-Life Grease
/ XG-1-E1
(ESA-M1C75-B)
-
Install the driveshaft flexible coupling.
Refer to: Driveshaft Flexible Coupling (205-01 Driveshaft, Removal and Installation).
-
Install the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
Special Tool(s) /
General Equipment
Crimping Tool
Materials
Name
Specification
Motorcraft® Premium Long-Life GreaseXG-1-E1
ESA-M1C75-B
Removal
Remove the rear driveshaft...
Special Tool(s) /
General Equipment
Hydraulic Press
Bearing Separator
Materials
Name
Specification
Motorcraft® Premium Long-Life GreaseXG-1-E1
ESA-M1C75-B
DISASSEMBLY
Remove the rear driveshaft slip yoke boot...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Hot Air Gun
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Flexible Foam Repair3M™ 08463, LORD Fusor® 121
-
Removal
WARNING:
Electric vehicles damaged by a crash may have compromised
high voltage safety systems and present a potential high voltage
electrical shock hazard...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Lower the headliner.
Refer to: Headliner - Lowering (501-05 Interior Trim and Ornamentation, Removal and Installation).
Roof Opening Panel Motor - Glass
NOTE:
A new roof opening panel glass motor only moves toward the vent position until initialized...