Lincoln Aviator: Driveshaft / Removal and Installation - Rear Driveshaft Slip Yoke Boot
Special Tool(s) /
General Equipment
Materials
Name |
Specification |
Motorcraft® Premium Long-Life Grease XG-1-E1 |
ESA-M1C75-B
|
Removal
-
Remove the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
-
NOTE:
The driveshaft has to be reassembled in the same
phase as it was before disassembly. If the driveshaft isn't assembled in
the same phase, a vibration can result.
Mark the driveshaft assembly for reassembly.
-
Remove and discard the spline yoke boot clamps.
-
-
Disconnect the driveshaft spline yoke.
-
Remove and discard the driveshaft slip yoke boot.
Installation
-
NOTE:
The boot groove should dry and free of grease / oils prior to install the boot.
-
Clean the driveshaft splines.
-
Clean and degrease the boot groove and bearing journal on the spline yoke.
-
NOTE:
Ensure the first clamp is seated on to boot groove.
Push on new boot and clamp onto the spline yoke shaft with the deflector end towards the center bearing.
-
NOTICE:
Make sure the lip of the boot deflector is not
contacting the center bearing 360º around the boot lip or damage to the
boot can occur.
-
Ensure that the lip of the boot deflector is not contacting the center bearing 360º around the boot lip.
-
Using a general equipment, secure the first boot clamp.
Use the General Equipment: Crimping Tool
-
Verify the center bearing rotates freely without rubbing on the boot lip.
-
NOTICE:
Do not over-lubricate the driveshaft components.
Using excessive grease may damage the driveshaft components.
Lubricate the driveshaft splines with thin coat of grease.
Material: Motorcraft® Premium Long-Life Grease
/ XG-1-E1
(ESA-M1C75-B)
-
NOTE:
Make sure that the components align with the installation mark.
-
Align the front tube to the spline yoke using the
markings and install the front tube on to the driveshaft splines.
-
Ensure that, the boot is seated properly to the boot groove on the female spline coupler.
-
Using a general equipment, secure the second boot clamp.
Use the General Equipment: Crimping Tool
-
Install the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
Special Tool(s) /
General Equipment
100-001
(T50T-100-A)
Slide Hammer
205-832Remover, HalfshaftTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW
Slide Hammer
Materials
Name
Specification
Motorcraft® Premium Long-Life GreaseXG-1-E1
ESA-M1C75-B
Removal
NOTE:
The maximum articulation of the flex coupling is 4 degrees...
Special Tool(s) /
General Equipment
Three Leg Puller
Punch
Copper Hammer
Vise
Materials
Name
Specification
Motorcraft® Premium Long-Life GreaseXG-1-E1
ESA-M1C75-B
DISASSEMBLY
Remove the rear driveshaft...
Other information:
Special Tool(s) /
General Equipment
100-001
(T50T-100-A)
Slide Hammer
100-002
(TOOL-4201-C)
Holding Fixture with Dial Indicator Gauge
205-1018Installation Tube
307-003
(T57L-500-B)
Holding Fixture, Transmission
307-091Handle, Torque ConverterTKIT-2009TC-F
307-309Remover, Torque Converter SealTKIT-1994-FMH/FLMHTKIT-1994-LMH/MHTKIT-1994-FH
307-346
(T97T-7902-A)
Retainer, Torque ConverterTKIT-1998-LM (NavigatoR)TKIT-1997-F/FLM/LT
307-549Installer, Shift Shaft Fluid SealTKIT-2005D1-F1
307-5842-6 Spring CompressorTKIT-2006UF-FLMTKIT-2006UF-ROW
307-589Overdrive clutch and balance piston service setTKIT-2006UF-FLMTKIT-2006UF-ROW
307-651Bracket, Pump Remover/Installer
307-651-02Lift fixture adapter for 307-651
307-661Gauge, End PlayTKIT-2009C-FTKIT-2009C-ROW
307-661-01Spacers/Plate, Clearance Gage
307-662Gauge, Clutch Pack EndplayTKIT-2009C-FTKIT-2009C-ROW
307-691Tester, Torque Convertor Leak
307-732Tool Kit, Torque Converter Flusher
307-732-02Adapter for 307-732 Converter flushing Mandrel
307-736Installer, Pump Drive Gear Bearing
307-737Press Tool, Oil Pump Drive Idler Gear
307-741Spring Compressor, F Clutch
307-743Remover, Pump Drive Gear
307-746Remover, Transmission Wiring Harness Connector
307-780Converter Seal installer
307-782Installer, Output Shaft Seal
307-783Installer, Roll Pin
307-784One way clutch alignment tool
307-785Clutch spring compressor
307-786F7 Seal Installer/Sizer Input Shaft
307-787F8 Seal Installer/Sizer Input Shaft
307-790Endplay Check Gauge
307-796F2 Seal Guide, Installer & Sizer
307-797Installer, Alignment Studs (3) & Alignment Pin (All 10R)
307-803F1 Seal Guide, Installer & Sizer
307-804F9 Seal Guide, Installer & Sizer
Rubber Mallet
Hydraulic Press
Punch
Wooden Block
Magnet
Materials
Name
Specification
Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV
WSS-M2C949-A, MERCON® ULV
All vehicles
Transmission overhaul includes the following:
Complete disassembly of the transmission
Cleaning and inspecting of all components
Replacement of all seals, gaskets, and one time use components...
Removal
NOTE:
Driver seat shown, passenger seat similar.
Remove the front seat.
Refer to: Front Seat (501-10A Front Seats, Removal and Installation).
Remove the front seat backrest panel.
Refer to: Front Seat Backrest Panel (501-10A Front Seats, Removal and Installation)...