Lincoln Aviator: Driveshaft / Disassembly and Assembly - Driveshaft Universal Joint
Special Tool(s) /
General Equipment
.jpg) |
205-086
(T74P-4635-C)
Installer/Remover, C-Frame and Screw |
Materials
Name |
Specification |
Motorcraft® Premium Long-Life Grease XG-1-E1 |
ESA-M1C75-B
|
DISASSEMBLY
NOTICE:
Do not, under any circumstance, clamp the driveshaft
assembly in the jaws of a vise or similar holding fixture. Denting or
localized fracturing may result, causing driveshaft failure during
vehicle operation.
NOTE:
This procedure is intended to be used for all U-joints with snap ring retainers.
-
Remove the front driveshaft.
Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).
-
NOTE:
Spline stud yoke shaft U-joint shown, others similar.
Remove and discard the snap rings.
-
NOTE:
Spline stud yoke shaft U-joint shown, others similar.
Using the special tool, press the U-joint bearing cups
out of the spline stud yoke shaft and remove the spline stud yoke shaft.
Use Special Service Tool: 205-086
(T74P-4635-C)
Installer/Remover, C-Frame and Screw.
-
Using the special tool, press the U-joint bearing cups
out of the driveshaft yoke. Remove and discard the U-joint.
Use Special Service Tool: 205-086
(T74P-4635-C)
Installer/Remover, C-Frame and Screw.
-
NOTE:
Inspect the bearing cup bores and retaining ring grooves. Remove any rust or other surface irregularities.
NOTE:
Spline stud yoke shaft U-joint shown, others similar.
Clean and inspect the U-joint bearing cup surfaces.
ASSEMBLY
NOTE:
Install the U-joint kits as complete assemblies only. Do not mix components from other U-joint kits.
-
Lubricate the U-joint bearing cup bores.
Material: Motorcraft® Premium Long-Life Grease
/ XG-1-E1
(ESA-M1C75-B)
-
NOTE:
The bearing cup needle bearings need to be in the correct position.
Using the special tool, install the new U-joint spider and bearing cups into the driveshaft yoke.
Use Special Service Tool: 205-086
(T74P-4635-C)
Installer/Remover, C-Frame and Screw.
-
Install the new bearing cup snap rings into the driveshaft yoke grooves.
-
NOTE:
Front driveshaft to spline stud yoke shaft U-joint shown, others similar.
Using the special tool, install the new bearing cups on the opposite side of the spline stud yoke shaft.
Use Special Service Tool: 205-086
(T74P-4635-C)
Installer/Remover, C-Frame and Screw.
-
Install the new bearing cup snap rings into the spline stud yoke shaft grooves.
-
Rotate the spline stud yoke shaft to make sure the
U-joints are free to rotate easily, without binding, before installing
the driveshaft.
-
Install the front driveshaft.
Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).
Special Tool(s) /
General Equipment
Hydraulic Press
Bearing Separator
Materials
Name
Specification
Motorcraft® Premium Long-Life GreaseXG-1-E1
ESA-M1C75-B
DISASSEMBLY
Remove the rear driveshaft slip yoke boot...
Other information:
Note: In order to use the Backup Start
Passcode feature, Phone as a Key must be
active and enabled on at least one phone.
If you are unable to start your vehicle, do the
following:
Fully depress the brake pedal.
SYNC displays the Backup Starting
Passcode entry screen...
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
303-1246Engine Spreader BarTKIT-2006UF-FLMTKIT-2006UF-ROW
303-1247VCT Spark Plug Tube Seal Remover and InstallerTKIT-2006UF-FLMTKIT-2006UF-ROW
303-1634Lift Eyes (2)TKIT-2014D-ROW3TKIT-2014D-FL_ROW
303-409
(T92C-6700-CH)
Remover, Crankshaft SealTKIT-1992-FH/FMH/FLMHTKIT-1993-LMH/MH
Floor Crane
Mounting Stand
Plastic Scraper
Flat-Bladed Screwdriver
Materials
Name
Specification
Motorcraft® Silicone Gasket RemoverZC-30-A
-
Motorcraft® Metal Surface Prep WipesZC-31-B
-
Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B
-
NOTICE:
During engine repair procedures, cleanliness is extremely
important...
Categories
Each door has a backup power system which
allows the door to function if your vehicle
has no power. The system has a limited
number of operations before the power is
depleted and turns off. When the system
turns off, the door remains open and
unlatched and does not close.
If your vehicle has no power and the backup
power system is turned off, you can close
and secure your vehicle by manually
resetting each door latch using a key in the
position shown.
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