Lincoln Aviator: Glass, Frames and Mechanisms / General Procedures - Fixed Glass

Special Tool(s) / General Equipment

Power Caulk Gun
Power Fixed Glass Removal Tool
Cold Knife
Knife
Vacuum Cleaner

Materials

Name Specification
Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express -
 
Sika Tack ASAP Urethane Adhesive -
 
Motorcraft® Ultra-Clear Spray Glass Cleaner
ZC-23
ESR-M14P5-A
 
Sika Tack® MOVE.IT -
 
Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207 -
 

Repair

All vehicles

  1. NOTE: Some interior trim, exterior trim and/or components may require removal based on the tools and removal method used.

    NOTE: In some instances repair methods may be combined to achieve the best results.

    NOTE: If any of the following conditions exist, the fixed glass must be discarded. A new fixed glass is required.

    • The fixed glass is the windshield and equipped with Advanced Head Up Display (AHUD).
    • The fixed glass is the windshield glass and equipped with a camera bracket.
    • The fixed glass is the windshield glass and equipped with adhesive mouldings.
    • The fixed glass is RIM encapsulated.
    Choose the best repair method for the type of glass being replaced.
    1. Cold knife method – uses the cold knife to cut the urethane from the outside of a vehicle provided the blade can reach the bead.
      Use the General Equipment: Cold Knife
    1. Power tool method – uses various power tools from inside the vehicle using a cutting or paddle type blade.
      Use the General Equipment: Power Fixed Glass Removal Tool
    1. Piano wire method – uses the piano wire to cut the urethane from inside and outside of a vehicle using an assistant.
  1. When using the cold knife method, apply tape to protect the perimeter of the window opening from paint damage. Multiple layers of tape may be required.


  1. NOTICE: New or reused fixed glass must be installed within 2 hours of cutting the urethane adhesive. Exposed cut surfaces of urethane become oxidized and inactive beyond 2 hours, reducing the effectiveness of the repair bond.

    NOTICE: To avoid rust formation, use extreme care not to scratch the paint or primer or damage the pinch weld during glass removal.

    NOTICE: Take precautions to prevent damage to other components when cutting urethane.

    NOTE: If any of the following conditions exist, the fixed glass must be discarded. A new fixed glass is required.

    • The fixed glass is the windshield and equipped with Advanced Head Up Display (AHUD).
    • The fixed glass is the windshield glass and equipped with a camera bracket.
    • The fixed glass is the windshield glass and equipped with adhesive mouldings.
    • The fixed glass is RIM encapsulated.

    NOTE: Fixed glass may have locating pins that vary in location. It may be necessary to cut these pins with a utility knife.

    Remove the fixed glass.
    Use the General Equipment: Power Fixed Glass Removal Tool
    Use the General Equipment: Cold Knife
    Use the General Equipment: Knife


  1.   WARNING: Repair any corrosion found on the pinch weld. The pinch weld is a structural component of the vehicle. Corrosion left unrepaired may reduce the structural integrity of the vehicle. Failure to follow this instruction may result in serious injury to vehicle occupant(s).

    NOTICE: New or reused fixed glass must be installed within 2 hours of cutting the urethane adhesive. Exposed cut surfaces of urethane become oxidized and inactive beyond 2 hours, reducing the effectiveness of the repair bond.

    NOTE: Avoid scratching the pinch weld. Repair all minor scratches or exposed metal on the pinch weld following manufacturer's instructions for the product being used. Use the same brand primer and urethane adhesive. (except for RIM encapsulated rear window glass on vehicles without panoramic roof).

    NOTE: Touching the adhesive surface impairs the rebonding.

    NOTE: Make sure the mating surfaces are clean and free of foreign material.

    NOTE: If equipped with Advanced Head Up Display (AHUD) and replacing the windshield glass, it must have locating pins and spacers to ensure correct alignment. Do not use a replacement windshield glass, without locating pins and spacers.

    NOTE: If replacing the windshield glass and equipped with a camera bracket, it must have locating pins and spacers to ensure correct alignment. Do not use a replacement windshield glass, without locating pins and spacers.

    Prep the pinch weld area to install the new or reused fixed glass.
    1. Trim or shave down the original urethane adhesive on pinch weld flange and on glass (if reused) using a utility knife, leaving a 1 mm to 2 mm (0.04 in to 0.08 in) base on the parts, only when final installation is within 2 hours.
    1. Remove any foreign material or dirt from the pinch weld using a soft brush or vacuum.
      Use the General Equipment: Vacuum Cleaner
  1. NOTE: Minimize applying primer over areas with remaining urethane adhesive and observe a minimum flash time of 10 minutes.

    If the paint layer was damaged on the pinch weld extending into bare metal, apply primer to those areas only.
    Material: Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207
  1. NOTE: Minimize applying primer over areas with remaining urethane adhesive and observe a minimum flash time of 10 minutes.

    Apply primer as necessary.
    1. Apply primer to those areas only previously primed with primer.
      Material: Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207
    1. If the clearcoat layer was damaged on the pinch weld but not extending into bare metal, apply primer to those areas only.
      Material: Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207

Vehicles with RIM encapsulated glass

  1. Clean the inside of the rear window glass encapsulation rim surface with alcohol-free cleaner, making sure the ceramic coated area is clean. Allow five minutes to dry.


  1. Apply primer to the RIM encapsulation according to the manufacturer's instructions to the new fixed glass. Allow at least 10 minutes to dry.
    Material: Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207


  1. Cut the urethane adhesive applicator tip to specification.
    Material: Sika Tack® MOVE.IT


  1. NOTICE: Make sure the urethane bead is uniform to prevent air and water leaks.

    NOTE: The fixed glass must be installed within 10 minutes of applying the urethane adhesive.

    NOTE: Use a power caulk gun that applies the urethane adhesive with less effort and a continuous bead.

    Apply a urethane adhesive bead.
    1. Start and end at the original overlap points to prevent air and water leaks.
    1. Apply a urethane adhesive bead 14 mm (0.551 in) high and 8 mm (0.314 in) wide on top of the existing trimmed urethane adhesive bead on the pinch weld.
      Use the General Equipment: Power Caulk Gun
      Material: Sika Tack® MOVE.IT
    1. Make sure there are no gaps in the bead.

Vehicles without RIM encapsulated glass

  1. NOTE: This step only applies when installing a new fixed glass.

    Clean the inside of the new fixed glass with glass cleaner.
    Material: Motorcraft® Ultra-Clear Spray Glass Cleaner / ZC-23 (ESR-M14P5-A)


  1. NOTE: This step only applies when installing a new fixed glass.

    Apply primer according to the manufacturer's instructions to the new fixed glass. Allow at least 10 minutes to dry.
    Material: Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207
  1. NOTE: This step only applies to reusable fixed glass.

    Visually inspect and remove remaining urethane adhesive from the glass leaving a thin layer to bond with the new urethane adhesive bead.


  1. NOTE: This step only applies to reusable fixed glass.

    Apply primer according to the manufacturer's instructions to the fixed glass anywhere the urethane adhesive was completely removed. Allow at least 10 minutes to dry.
    Material: Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207


  1. Cut the urethane adhesive applicator tip to specification.
    Material: Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
    Material: Sika Tack ASAP Urethane Adhesive


  1. NOTICE: Make sure the urethane bead is uniform to prevent air and water leaks.

    NOTE: The fixed glass must be installed within 10 minutes of applying the urethane adhesive.

    NOTE: Use a power caulk gun that applies the urethane adhesive with less effort and a continuous bead.

    Apply a urethane adhesive bead.
    1. Start and end at the original overlap points to prevent air and water leaks.
    1. Apply a urethane adhesive bead 14 mm (0.551 in) high and 8 mm (0.314 in) wide on top of the existing trimmed urethane adhesive bead on the pinch weld.
      Use the General Equipment: Power Caulk Gun
      Material: Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
      Material: Sika Tack ASAP Urethane Adhesive
    1. Make sure there are no gaps in the bead.

All vehicles

  1. NOTICE: The door windows must be left open during the adhesive curing time.

    Open the vehicle windows to prevent the air pressure of closing doors from compromising the urethane adhesive bond.


  1.   WARNING: Improper curing of the urethane adhesive may adversely affect glass retention, which is important for restraint system performance during a crash. Carefully follow the urethane adhesive manufacturer's curing instructions. Do not drive the vehicle until the urethane adhesive seal has cured. Failure to follow these instructions may result in serious injury to vehicle occupant(s) during a crash.

    NOTE: If equipped, the adhesive strip backings must be removed from the A-pillar mouldings before installing the fixed glass.

    NOTE: If equipped with Advanced Head Up Display (AHUD) and replacing the windshield glass, it must have locating pins and spacers to ensure correct alignment. Do not use a replacement windshield glass, without locating pins and spacers.

    NOTE: If replacing the windshield glass and equipped with a camera bracket, it must have locating pins and spacers to ensure correct alignment. Do not use a replacement windshield glass, without locating pins and spacers.

    NOTE: If equipped with Advanced Head Up Display (AHUD) and replacing the windshield glass, make sure the gap from the windshield to A-pillar is 2.5mm (0.098 in) to maximum of 5.5mm (0.216 in) on each side.

    Install the fixed glass to the vehicle.
    1. Install the fixed glass, pressing firmly by hand to ensure a good bond.
    1. Secure the fixed glass in the correct position with tape until the urethane adhesive has cured.
  1. If necessary, remove excess uncured urethane adhesive from the interior and exterior surface of the fixed glass.
    Material: Motorcraft® Ultra-Clear Spray Glass Cleaner / ZC-23 (ESR-M14P5-A)
  1. Install any removed components as needed.
  1. If equipped, carry out the IPMA (image processing module A) camera alignment.
    Refer to: Lane Keeping System - System Operation and Component Description (419-07 Lane Keeping System, Description and Operation).
  1. If equipped with Advanced Head Up Display (AHUD) and the windshield was replaced, carry out the Advanced Head Up Display (AHUD) Module calibration.
    Refer to: Head Up Display (HUD) Module Calibration (419-03C Collision Warning and Collision Avoidance System, General Procedures).

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    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   BCM B00A0:11 Occupant Classification System: Circuit Short to Ground   GO to Pinpoint Test BN   BCM B00A0:12 Occupant Classification System: Circuit Short to Battery   GO to Pinpoint Test BN   BCM B1123:11 Restraints Ignition Relay: Circuit Short to Ground   GO to Pinpoint Test BN   BCM B1123:12 Restraints Ignition Relay: Circuit Short to Battery   GO to Pinpoint Test BN   BCM B11D8:01 Restraint Event Notification: General Electrical Failure   GO to Pinpoint Test U   DCME B1262:92 Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation   GO to Pinpoint Test AX   DCMF B1262:92 Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation   GO to Pinpoint Test AX   DCMG B1262:92 Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation   GO to Pinpoint Test AY   DCMH B1262:92 Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation   GO to Pinpoint Test AY   FCIM B00D5:01 Restraint System Passenger Disable Indicator: General Electrical Failure   GO to Pinpoint Test R   FCIM B1202:01 Restraint System Passenger Enable Indicator: General Electrical Failure   GO to Pinpoint Test V   OCSM B0061:11 Passenger Seatbelt Tension Sensor: Circuit Short to Ground   GO to Pinpoint Test BC   OCSM B0061:12 Passenger Seatbelt Tension Sensor: Circuit Short to Battery   GO to Pinpoint Test BC   OCSM B0061:13 Passenger Seatbelt Tension Sensor: Circuit Open   GO to Pinpoint Test BC   OCSM B0061:64 Passenger Seatbelt Tension Sensor: Signal Plausibility Failure   GO to Pinpoint Test BC   OCSM B00A0:62 Occupant Classification System: Signal Compare Failure   GO to Pinpoint Test BD   OCSM B00C0:11 Passenger Seat Occupant Classification Sensor "A": Circuit Short To Ground   GO to Pinpoint Test BE   OCSM B00C0:12 Passenger Seat Occupant Classification Sensor "A": Circuit Short To Battery   GO to Pinpoint Test BE   OCSM B00C0:16 Passenger Seat Occupant Classification Sensor "A": Circuit Voltage Below Threshold   GO to Pinpoint Test BE   OCSM B00C0:49 Passenger Seat Occupant Classification Sensor "A": Internal Electronic Failure   GO to Pinpoint Test BE   OCSM B00C0:7B Passenger Seat Occupant Classification Sensor "A": Low Fluid Level   GO to Pinpoint Test BE   OCSM B00C2:11 Passenger Seat Occupant Classification Sensor "C": Circuit Short to Ground   GO to Pinpoint Test BF   OCSM B00C2:12 Passenger Seat Occupant Classification Sensor "C": Circuit Short to Battery   GO to Pinpoint Test BF   OCSM B1193:00 Crash Event Storage Full and Locked: No Sub Type Information   GO to Pinpoint Test BG   OCSM U0100:00 Lost Communication with ECM/PCM “A”: No Sub Type Information   GO to Pinpoint Test BH   OCSM U0151:00 Lost Communication with Restraints Control Module: No Sub Type Information   GO to Pinpoint Test BI   OCSM U024C:00 Lost Communication with Seat Control Module "H": No Sub Type Information   GO to Pinpoint Test BJ   OCSM U0401:00 Invalid Data Received from ECM/PCM A: No Sub Type Information   GO to Pinpoint Test BK   OCSM U3000:41 Control Module: General Checksum Failure   GO to Pinpoint Test BL   OCSM U3000:42 Control Module: General Memory Failure   GO to Pinpoint Test BL   OCSM U3000:46 Control Module: Special Memory Failure   GO to Pinpoint Test BL   OCSM U3000:54 Control Module: Missing Calibration   GO to Pinpoint Test BM   OCSM U3003:16 Battery Voltage: Circuit Voltage Below Threshold   GO to Pinpoint Test BB   OCSM U3003:17 Battery Voltage: Circuit Voltage Above Threshold   GO to Pinpoint Test BB   RCM B0001:11 Driver Frontal Stage 1 Deployment Control: Circuit Short to Ground   GO to Pinpoint Test A   RCM B0001:12 Driver Frontal Stage 1 Deployment Control: Circuit Short to Battery   GO to Pinpoint Test A   RCM B0001:13 Driver Frontal Stage 1 Deployment Control: Circuit Open   GO to Pinpoint Test A   RCM B0001:1A Driver Frontal Stage 1 Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test A   RCM B0001:2B Driver Frontal Stage 1 Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0001:4A Driver Frontal Stage 1 Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0002:11 Driver Frontal Stage 2 Deployment Control: Circuit Short to Ground   GO to Pinpoint Test B   RCM B0002:12 Driver Frontal Stage 2 Deployment Control: Circuit Short to Battery   GO to Pinpoint Test B   RCM B0002:13 Driver Frontal Stage 2 Deployment Control: Circuit Open   GO to Pinpoint Test B   RCM B0002:1A Driver Frontal Stage 2 Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test B   RCM B0002:2B Driver Frontal Stage 2 Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0002:4A Driver Frontal Stage 2 Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0004:11 Driver Knee Bolster Deployment Control: Circuit Short to Ground   GO to Pinpoint Test C   RCM B0004:12 Driver Knee Bolster Deployment Control: Circuit Short to Battery   GO to Pinpoint Test C   RCM B0004:13 Driver Knee Bolster Deployment Control: Circuit Open   GO to Pinpoint Test C   RCM B0004:1A Driver Knee Bolster Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test C   RCM B0004:2B Driver Knee Bolster Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0004:4A Driver Knee Bolster Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0010:11 Passenger Frontal Stage 1 Deployment Control: Circuit Short to Ground   GO to Pinpoint Test D   RCM B0010:12 Passenger Frontal Stage 1 Deployment Control: Circuit Short to Battery   GO to Pinpoint Test D   RCM B0010:13 Passenger Frontal Stage 1 Deployment Control: Circuit Open   GO to Pinpoint Test D   RCM B0010:1A Passenger Frontal Stage 1 Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test D   RCM B0010:2B Passenger Frontal Stage 1 Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0010:4A Passenger Frontal Stage 1 Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0011:11 Passenger Frontal Stage 2 Deployment Control: Circuit Short to Ground   GO to Pinpoint Test E   RCM B0011:12 Passenger Frontal Stage 2 Deployment Control: Circuit Short to Battery   GO to Pinpoint Test E   RCM B0011:13 Passenger Frontal Stage 2 Deployment Control: Circuit Open   GO to Pinpoint Test E   RCM B0011:1A Passenger Frontal Stage 2 Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test E   RCM B0011:2B Passenger Frontal Stage 2 Deployment Control: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B0011:4A Passenger Frontal Stage 2 Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0013:11 Passenger Knee Bolster Deployment Control: Circuit Short to Ground   GO to Pinpoint Test F   RCM B0013:12 Passenger Knee Bolster Deployment Control: Circuit Short to Battery   GO to Pinpoint Test F   RCM B0013:13 Passenger Knee Bolster Deployment Control: Circuit Open   GO to Pinpoint Test F   RCM B0013:1A Passenger Knee Bolster Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test F   RCM B0013:2B Passenger Knee Bolster Deployment Control: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B0013:4A Passenger Knee Bolster Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0050:11 Driver Seatbelt Sensor: Circuit Short to Ground   GO to Pinpoint Test G   RCM B0050:12 Driver Seatbelt Sensor: Circuit Short to Battery   GO to Pinpoint Test G   RCM B0050:13 Driver Seatbelt Sensor: Circuit Open   GO to Pinpoint Test G   RCM B0050:1D Driver Seatbelt Sensor: Circuit Current Out of Range   GO to Pinpoint Test G   RCM B0050:2B Driver Seatbelt Sensor: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B0050:4A Driver Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0052:11 Passenger Seatbelt Sensor: Circuit Short to Ground   GO to Pinpoint Test H   RCM B0052:12 Passenger Seatbelt Sensor: Circuit Short to Battery   GO to Pinpoint Test H   RCM B0052:13 Passenger Seatbelt Sensor: Circuit Open   GO to Pinpoint Test H   RCM B0052:1D Passenger Seatbelt Sensor: Circuit Current Out of Range   GO to Pinpoint Test H   RCM B0052:2B Passenger Seatbelt Sensor: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B0052:4A Passenger Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0054:11 Second Row Center Seatbelt Sensor: Circuit Short To Ground   GO to Pinpoint Test I   RCM B0054:12 Second Row Center Seatbelt Sensor: Circuit Short To Battery   GO to Pinpoint Test I   RCM B0054:13 Second Row Center Seatbelt Sensor: Circuit Open   GO to Pinpoint Test I   RCM B0054:1D Second Row Center Seatbelt Sensor: Circuit Current Out Of Range   GO to Pinpoint Test I   RCM B0054:2B Second Row Center Seatbelt Sensor: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0054:4A Second Row Center Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0070:11 Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Ground   GO to Pinpoint Test J   RCM B0070:12 Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Battery   GO to Pinpoint Test J   RCM B0070:13 Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Open   GO to Pinpoint Test J   RCM B0070:1A Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test J   RCM B0070:2B Driver Seatbelt Pretensioner "A" Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0070:4A Driver Seatbelt Pretensioner "A" Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0072:11 Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Ground   GO to Pinpoint Test K   RCM B0072:12 Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Battery   GO to Pinpoint Test K   RCM B0072:13 Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Open   GO to Pinpoint Test K   RCM B0072:1A Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test K   RCM B0072:2B Passenger Seatbelt Pretensioner "A" Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0072:4A Passenger Seatbelt Pretensioner "A" Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B007E:11 Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Ground   GO to Pinpoint Test L   RCM B007E:12 Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Battery   GO to Pinpoint Test L   RCM B007E:13 Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Open   GO to Pinpoint Test L   RCM B007E:1A Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test L   RCM B007E:2B Driver Seatbelt Pretensioner "C" Deployment Control: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B007E:4A Driver Seatbelt Pretensioner "C" Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B007F:11 Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Ground   GO to Pinpoint Test M   RCM B007F:12 Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Battery   GO to Pinpoint Test M   RCM B007F:13 Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Open   GO to Pinpoint Test M   RCM B007F:1A Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test M   RCM B007F:2B Passenger Seatbelt Pretensioner "C" Deployment Control: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B007F:4A Passenger Seatbelt Pretensioner "C" Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B0082:11 Passenger Seatbelt Load Limiter Deployment Control: Circuit Short to Ground   GO to Pinpoint Test N   RCM B0082:12 Passenger Seatbelt Load Limiter Deployment Control: Circuit Short to Battery   GO to Pinpoint Test N   RCM B0082:13 Passenger Seatbelt Load Limiter Deployment Control: Circuit Open   GO to Pinpoint Test N   RCM B0082:1A Passenger Seatbelt Load Limiter Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test N   RCM B0082:2B Passenger Seatbelt Load Limiter Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B0082:4A Passenger Seatbelt Load Limiter Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B00A0:09 Occupant Classification System: Component Failure   GO to Pinpoint Test O   RCM B00A0:4A Occupant Classification System: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B00A0:63 Occupant Classification System: Circuit / Component Protection Time-Out   GO to Pinpoint Test O   RCM B00A0:64 Occupant Classification System: Signal Plausibility Failure   GO to Pinpoint Test O   RCM B00A0:68 Occupant Classification System: Event Information   GO to Pinpoint Test O   RCM B00B5:11 Driver Seat Track Position Restraints Sensor: Circuit Short to Ground   GO to Pinpoint Test P   RCM B00B5:12 Driver Seat Track Position Restraints Sensor: Circuit Short to Battery   GO to Pinpoint Test P   RCM B00B5:13 Driver Seat Track Position Restraints Sensor: Circuit Open   GO to Pinpoint Test P   RCM B00B5:1D Driver Seat Track Position Restraints Sensor: Circuit Current Out of Range   GO to Pinpoint Test P   RCM B00B5:2B Driver Seat Track Position Restraints Sensor: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B00B5:4A Driver Seat Track Position Restraints Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B00C5:11 Passenger Seat Track Position Restraints Sensor: Circuit Short to Ground   GO to Pinpoint Test Q   RCM B00C5:12 Passenger Seat Track Position Restraints Sensor: Circuit Short to Battery   GO to Pinpoint Test Q   RCM B00C5:13 Passenger Seat Track Position Restraints Sensor: Circuit Open   GO to Pinpoint Test Q   RCM B00C5:1D Passenger Seat Track Position Restraints Sensor: Circuit Current Out of Range   GO to Pinpoint Test Q   RCM B00C5:2B Passenger Seat Track Position Restraints Sensor: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B00C5:4A Passenger Seat Track Position Restraints Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B00D5:01 Restraint System Passenger Disable Indicator: General Electrical Failure   GO to Pinpoint Test R   RCM B00D5:4A Restraint System Passenger Disable Indicator: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1193:00 Crash Event Storage Full and Locked: No Sub Type Information   GO to Pinpoint Test S   RCM B11CF:11 Passenger Frontal Airbag Canister Vent: Circuit Short to Ground   GO to Pinpoint Test T   RCM B11CF:12 Passenger Frontal Airbag Canister Vent: Circuit Short to Battery   GO to Pinpoint Test T   RCM B11CF:13 Passenger Frontal Airbag Canister Vent: Circuit Open   GO to Pinpoint Test T   RCM B11CF:1A Passenger Frontal Airbag Canister Vent: Circuit Resistance Below Threshold   GO to Pinpoint Test T   RCM B11CF:2B Passenger Frontal Airbag Canister Vent: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B11CF:4A Passenger Frontal Airbag Canister Vent: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B11D8:11 Restraint Event Notification: Circuit Short To Ground   GO to Pinpoint Test U   RCM B11D8:12 Restraint Event Notification: Circuit Short To Battery   GO to Pinpoint Test U   RCM B11D8:13 Restraint Event Notification: Circuit Short To Open   GO to Pinpoint Test U   RCM B1202:01 Restraint System Passenger Enable Indicator: General Electrical Failure   GO to Pinpoint Test V   RCM B1202:4A Restraint System Passenger Enable Indicator: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1404:11 Driver Side Airbag Deployment Control: Circuit Short to Ground   GO to Pinpoint Test W   RCM B1404:12 Driver Side Airbag Deployment Control: Circuit Short to Battery   GO to Pinpoint Test W   RCM B1404:13 Driver Side Airbag Deployment Control: Circuit Open   GO to Pinpoint Test W   RCM B1404:1A Driver Side Airbag Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test W   RCM B1404:2B Driver Side Airbag Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B1404:4A Driver Side Airbag Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1405:11 Driver Side Curtain Deployment Control 1: Circuit Short to Ground   GO to Pinpoint Test X   RCM B1405:12 Driver Side Curtain Deployment Control 1: Circuit Short to Battery   GO to Pinpoint Test X   RCM B1405:13 Driver Side Curtain Deployment Control 1: Circuit Open   GO to Pinpoint Test X   RCM B1405:1A Driver Side Curtain Deployment Control 1: Circuit Resistance Below Threshold   GO to Pinpoint Test X   RCM B1405:2B Driver Curtain Deployment Control 1: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B1405:4A Driver Curtain Deployment Control 1: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1407:11 Passenger Side Airbag Deployment Control: Circuit Short to Ground   GO to Pinpoint Test Y   RCM B1407:12 Passenger Side Airbag Deployment Control: Circuit Short to Battery   GO to Pinpoint Test Y   RCM B1407:13 Passenger Side Airbag Deployment Control: Circuit Open   GO to Pinpoint Test Y   RCM B1407:1A Passenger Side Airbag Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test Y   RCM B1407:2B Passenger Side Airbag Deployment Control: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B1407:4A Passenger Side Airbag Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1408:11 Passenger Side Curtain Deployment Control 1: Circuit Short to Ground   GO to Pinpoint Test Z   RCM B1408:12 Passenger Side Curtain Deployment Control 1: Circuit Short to Battery   GO to Pinpoint Test Z   RCM B1408:13 Passenger Side Curtain Deployment Control 1: Circuit Open   GO to Pinpoint Test Z   RCM B1408:1A Passenger Side Curtain Deployment Control 1: Circuit Resistance Below Threshold   GO to Pinpoint Test Z   RCM B1408:2B Passenger Curtain Deployment Control 1: Signal Cross Coupled   GO to Pinpoint Test AL   RCM B1408:4A Passenger Curtain Deployment Control 1: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B140C:11 Second Row Driver Side Seatbelt Sensor: Circuit Short to Ground   GO to Pinpoint Test AA   RCM B140C:12 Second Row Driver Side Seatbelt Sensor: Circuit Short to Battery   GO to Pinpoint Test AA   RCM B140C:13 Second Row Driver Side Seatbelt Sensor: Circuit Open   GO to Pinpoint Test AA   RCM B140C:1D Second Row Driver Side Seatbelt Sensor: Circuit Current Out of Range   GO to Pinpoint Test AA   RCM B140C:2B Second Row Driver Side Seatbelt Sensor: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B140C:4A Second Row Driver Side Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B140D:11 Second Row Passenger Side Seatbelt Sensor: Circuit Short to Ground   GO to Pinpoint Test AB   RCM B140D:12 Second Row Passenger Side Seatbelt Sensor: Circuit Short to Battery   GO to Pinpoint Test AB   RCM B140D:13 Second Row Passenger Side Seatbelt Sensor: Circuit Open   GO to Pinpoint Test AB   RCM B140D:1D Second Row Passenger Side Seatbelt Sensor: Circuit Current Out of Range   GO to Pinpoint Test AB   RCM B140D:2B Second Row Passenger Side Seatbelt Sensor: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B140D:4A Second Row Passenger Side Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B140E:11 Third Row Driver Side Seatbelt Sensor: Circuit Short To Ground   GO to Pinpoint Test AC   RCM B140E:12 Third Row Driver Side Seatbelt Sensor: Circuit Short To Battery   GO to Pinpoint Test AC   RCM B140E:13 Third Row Driver Side Seatbelt Sensor: Circuit Open   GO to Pinpoint Test AC   RCM B140E:1D Third Row Driver Side Seatbelt Sensor: Circuit Current Out Of Range   GO to Pinpoint Test AC   RCM B140E:2B Third Row Driver Side Seatbelt Sensor: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B140E:4A Third Row Driver Side Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B140F:11 Third Row Passenger Side Seatbelt Sensor: Circuit Short To Ground   GO to Pinpoint Test AD   RCM B140F:12 Third Row Passenger Side Seatbelt Sensor: Circuit Short To Battery   GO to Pinpoint Test AD   RCM B140F:13 Third Row Passenger Side Seatbelt Sensor: Circuit Open   GO to Pinpoint Test AD   RCM B140F:1D Third Row Passenger Side Seatbelt Sensor: Circuit Current Out Of Range   GO to Pinpoint Test AD   RCM B140F:2B Third Row Passenger Side Seatbelt Sensor: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B140F:4A Third Row Passenger Side Seatbelt Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1410:11 Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Short To Ground   GO to Pinpoint Test AE   RCM B1410:12 Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Short To Battery   GO to Pinpoint Test AE   RCM B1410:13 Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Open   GO to Pinpoint Test AE   RCM B1410:1A Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test AE   RCM B1410:2B Second Row Driver Side Seatbelt Pretensioner Deployment Control: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B1410:4A Second Row Driver Side Seatbelt Pretensioner Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1412:11 Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Short To Ground   GO to Pinpoint Test AF   RCM B1412:12 Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Short To Battery   GO to Pinpoint Test AF   RCM B1412:13 Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Open   GO to Pinpoint Test AF   RCM B1412:1A Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Resistance Below Threshold   GO to Pinpoint Test AF   RCM B1412:2B Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Signal Cross-Coupled   GO to Pinpoint Test AL   RCM B1412:4A Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1413:11 Driver Frontal Restraints Sensor: Circuit Short to Ground   GO to Pinpoint Test AG   RCM B1413:12 Driver Frontal Restraints Sensor: Circuit Short to Battery   GO to Pinpoint Test AG   RCM B1413:13 Driver Frontal Restraints Sensor: Circuit Open   GO to Pinpoint Test AG   RCM B1413:4A Driver Frontal Restraints Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1413:81 Driver Frontal Restraints Sensor: Invalid Serial Data Received   GO to Pinpoint Test AH   RCM B1413:96 Driver Frontal Restraints Sensor: Component Internal Failure   GO to Pinpoint Test AH   RCM B1414:11 Driver Side Restraints Sensor 1: Circuit Short to Ground   GO to Pinpoint Test AI   RCM B1414:12 Driver Side Restraints Sensor 1: Circuit Short to Battery   GO to Pinpoint Test AI   RCM B1414:13 Driver Side Restraints Sensor 1: Circuit Open   GO to Pinpoint Test AI   RCM B1414:4A Driver Side Restraints Sensor 1: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1414:81 Driver Side Restraints Sensor 1: Invalid Serial Data Received   GO to Pinpoint Test AH   RCM B1414:96 Driver Side Restraints Sensor 1: Component Internal Failure   GO to Pinpoint Test AH   RCM B1415:11 Driver Side Restraints Sensor 2: Circuit Short to Ground   GO to Pinpoint Test AJ   RCM B1415:12 Driver Side Restraints Sensor 2: Circuit Short to Battery   GO to Pinpoint Test AJ   RCM B1415:13 Driver Side Restraints Sensor 2: Circuit Open   GO to Pinpoint Test AJ   RCM B1415:4A Driver Side Restraints Sensor 2: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1415:81 Driver Side Restraints Sensor 2: Invalid Serial Data Received   GO to Pinpoint Test AH   RCM B1415:96 Driver Side Restraints Sensor 2: Component Internal Failure   GO to Pinpoint Test AH   RCM B1417:11 Passenger Frontal Restraints Sensor: Circuit Short To Ground   GO to Pinpoint Test AK   RCM B1417:12 Passenger Frontal Restraints Sensor: Circuit Short To Battery   GO to Pinpoint Test AK   RCM B1417:13 Passenger Frontal Restraints Sensor: Circuit Open   GO to Pinpoint Test AK   RCM B1417:4A Passenger Frontal Restraints Sensor: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1417:81 Passenger Frontal Restraints Sensor: Invalid Serial Data Received   GO to Pinpoint Test AH   RCM B1417:96 Passenger Frontal Restraints Sensor: Component Internal Failure   GO to Pinpoint Test AH   RCM B1418:11 Passenger Side Restraints Sensor 1: Circuit Short to Ground   GO to Pinpoint Test AJ   RCM B1418:12 Passenger Side Restraints Sensor 1: Circuit Short to Battery   GO to Pinpoint Test AJ   RCM B1418:13 Passenger Side Restraints Sensor 1: Circuit Open   GO to Pinpoint Test AJ   RCM B1418:4A Passenger Side Restraints Sensor 1: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1418:81 Passenger Side Restraints Sensor 1: Invalid Serial Data Received   GO to Pinpoint Test AH   RCM B1418:96 Passenger Side Restraints Sensor 1: Component Internal Failure   GO to Pinpoint Test AH   RCM B1419:11 Passenger Side Restraints Sensor 2: Circuit Short to Ground   GO to Pinpoint Test AI   RCM B1419:12 Passenger Side Restraints Sensor 2: Circuit Short to Battery   GO to Pinpoint Test AI   RCM B1419:13 Passenger Side Restraints Sensor 2: Circuit Open   GO to Pinpoint Test AI   RCM B1419:4A Passenger Side Restraints Sensor 2: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1419:81 Passenger Side Restraints Sensor 2: Invalid Serial Data Received   GO to Pinpoint Test AH   RCM B1419:96 Passenger Side Restraints Sensor 2: Component Internal Failure   GO to Pinpoint Test AH   RCM B142D:00 Pyrotechnic End of Life Activation Performed: No Sub Type Information   GO to Pinpoint Test AV   RCM B1469:4A Unused Satellite Restraints Sensor 1: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B146A:4A Unused Satellite Restraints Sensor 2: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1492:68 Fuel Cutoff Event: Event Information   GO to Pinpoint Test AW   RCM B14ED:11 Restraint Event Notification 2: Circuit Short To Ground   GO to Pinpoint Test AX   RCM B14ED:12 Restraint Event Notification 2: Circuit Short To Battery   GO to Pinpoint Test AX   RCM B14ED:13 Restraint Event Notification 2: Circuit Open   GO to Pinpoint Test AX   RCM B14EE:11 Restraint Event Notification 3: Circuit Short To Ground   GO to Pinpoint Test AY   RCM B14EE:12 Restraint Event Notification 3: Circuit Short To Battery   GO to Pinpoint Test AY   RCM B14EE:13 Restraint Event Notification 3: Circuit Open   GO to Pinpoint Test AY   RCM B1534:4A Unused Deployable Device: Incorrect Component Installed   GO to Pinpoint Test AM   RCM B1535:4A Unused DC Sensor Device: Incorrect Component Installed   GO to Pinpoint Test AM   RCM C0061:68 Lateral Acceleration Sensor: Event Information   GO to Pinpoint Test AN   RCM C0062:68 Longitudinal Acceleration Sensor: Event Information   GO to Pinpoint Test AN   RCM C0063:68 Yaw Rate Sensor: Event Information   GO to Pinpoint Test AN   RCM C0064:68 Roll Rate Sensor: Event Information   GO to Pinpoint Test AN   RCM C0065:68 Vertical Acceleration Sensor: Event Information   GO to Pinpoint Test AN   RCM U0028:08 Vehicle Communication Bus A: Bus Signal/Message Failures   GO to Pinpoint Test AO   RCM U0028:88 Vehicle Communication Bus A: Bus Off   GO to Pinpoint Test AO   RCM U0100:00 Lost Communication with ECM/PCM “A”: No Sub Type Information   GO to Pinpoint Test AP   RCM U0140:00 Lost Communication with Body Control Module: No Sub Type Information   GO to Pinpoint Test AQ   RCM U0146:00 Lost Communication with Gateway "A": No Sub Type Information   GO to Pinpoint Test AR   RCM U0154:00 Lost Communication with Restraints Occupant Classification System Module: No Sub Type Information   GO to Pinpoint Test AS   RCM U0253:00 Lost Communication with Accessory Protocol Interface Module: No Sub Type Information   GO to Pinpoint Test AT   RCM U0300:00 Control Module: No Sub Type Information   GO to Pinpoint Test AV   RCM U0401:00 Invalid Data Received from ECM/PCM A: No Sub Type Information   GO to Pinpoint Test AU   RCM U0401:81 Invalid Data Received from ECM/PCM A: Invalid Serial Data Received   GO to Pinpoint Test AU   RCM U0422:00 Invalid Data Received From Body Control Module: No Sub Type Information   GO to Pinpoint Test AU   RCM U0422:81 Invalid Data Received From Body Control Module: Invalid Serial Data Received   GO to Pinpoint Test AU   RCM U0455:81 Invalid Data Received From Restraints Occupant Classification System Module: Invalid Serial Data Received   GO to Pinpoint Test AU   RCM U0554:00 Invalid Data Received From Accessory Protocol Interface Module: No Sub Type Information   GO to Pinpoint Test AU   RCM U0557:82 Invalid Data Received From Front Controls Interface Module "A": Alive/Sequence Counter Incorrect/Not Updated   GO to Pinpoint Test AU   RCM U2024:57 Control Module Cal-Config Data: Invalid/Incompatible Software Component   GO to Pinpoint Test AV   RCM U2100:00 Initial Configuration Not Complete: No Sub Type Information   GO to Pinpoint Test AZ   RCM U2101:00 Control Module Configuration Incompatible: No Sub Type Information   GO to Pinpoint Test AO   RCM U2200:00 Control Module Configuration Memory Corrupt: No Sub Type Information   GO to Pinpoint Test AV   RCM U2300:55 Central Configuration: Not Configured   GO to Pinpoint Test BA   RCM U2300:64 Central Configuration: Signal Plausibility Failure   GO to Pinpoint Test BA   RCM U3000:04 Control Module: System Internal Failure   GO to Pinpoint Test AV   RCM U3000:46 Control Module: Calibration / Parameter Memory Failure   GO to Pinpoint Test AV   RCM U3000:49 Control Module: Internal Electronic Failure   GO to Pinpoint Test AV   RCM U3003:16 Battery Voltage: Circuit Voltage Below Threshold   GO to Pinpoint Test BB   RCM U3003:17 Battery Voltage: Circuit Voltage Above Threshold   GO to Pinpoint Test BB Symptom Chart(s) Symptom Chart: Supplemental Restraint System Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

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    Seatbelt Height Adjustment

    WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.

    Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.

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