Lincoln Aviator: Glass, Frames and Mechanisms / General Procedures - Fixed Glass
Special Tool(s) /
General Equipment
| Power Caulk Gun |
| Power Fixed Glass Removal Tool |
| Cold Knife |
| Knife |
| Vacuum Cleaner |
Materials
| Name |
Specification |
| Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express |
-
|
| Sika Tack ASAP Urethane Adhesive |
-
|
Motorcraft® Ultra-Clear Spray Glass Cleaner ZC-23 |
ESR-M14P5-A
|
| Sika Tack® MOVE.IT |
-
|
| Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207 |
-
|
Repair
All vehicles
-
NOTE:
Some interior trim, exterior trim and/or
components may require removal based on the tools and removal method
used.
NOTE:
In some instances repair methods may be combined to achieve the best results.
NOTE:
If any of the following conditions exist, the
fixed glass must be discarded. A new fixed glass is required.
-
The fixed glass is the windshield and equipped with Advanced Head Up Display (AHUD).
-
The fixed glass is the windshield glass and equipped with a camera bracket.
-
The fixed glass is the windshield glass and equipped with adhesive mouldings.
-
The fixed glass is RIM encapsulated.
Choose the best repair method for the type of glass being replaced.
-
Cold knife method – uses the cold knife to cut
the urethane from the outside of a vehicle provided the blade can reach
the bead.
Use the General Equipment: Cold Knife
-
Power tool method – uses various power tools
from inside the vehicle using a cutting or paddle type blade.
Use the General Equipment: Power Fixed Glass Removal Tool
-
Piano wire method – uses the piano wire to cut
the urethane from inside and outside of a vehicle using an assistant.
-
When using the cold knife method, apply tape to
protect the perimeter of the window opening from paint damage. Multiple
layers of tape may be required.
-
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NOTICE:
New or reused fixed glass must be installed
within 2 hours of cutting the urethane adhesive. Exposed cut surfaces of
urethane become oxidized and inactive beyond 2 hours, reducing the
effectiveness of the repair bond.
NOTICE:
To avoid rust formation, use extreme care not to
scratch the paint or primer or damage the pinch weld during glass
removal.
NOTICE:
Take precautions to prevent damage to other components when cutting urethane.
NOTE:
If any of the following conditions exist, the
fixed glass must be discarded. A new fixed glass is required.
-
The fixed glass is the windshield and equipped with Advanced Head Up Display (AHUD).
-
The fixed glass is the windshield glass and equipped with a camera bracket.
-
The fixed glass is the windshield glass and equipped with adhesive mouldings.
-
The fixed glass is RIM encapsulated.
NOTE:
Fixed glass may have locating pins that vary in
location. It may be necessary to cut these pins with a utility knife.
Remove the fixed glass.
Use the General Equipment: Power Fixed Glass Removal Tool
Use the General Equipment: Cold Knife
Use the General Equipment: Knife
-
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WARNING:
Repair any corrosion found on the pinch weld.
The pinch weld is a structural component of the vehicle. Corrosion left
unrepaired may reduce the structural integrity of the vehicle. Failure
to follow this instruction may result in serious injury to vehicle
occupant(s).
NOTICE:
New or reused fixed glass must be installed
within 2 hours of cutting the urethane adhesive. Exposed cut surfaces of
urethane become oxidized and inactive beyond 2 hours, reducing the
effectiveness of the repair bond.
NOTE:
Avoid scratching the pinch weld. Repair all
minor scratches or exposed metal on the pinch weld following
manufacturer's instructions for the product being used. Use the same
brand primer and urethane adhesive. (except for RIM encapsulated rear
window glass on vehicles without panoramic roof).
NOTE:
Touching the adhesive surface impairs the rebonding.
NOTE:
Make sure the mating surfaces are clean and free of foreign material.
NOTE:
If equipped with Advanced Head Up Display (AHUD)
and replacing the windshield glass, it must have locating pins and
spacers to ensure correct alignment. Do not use a replacement windshield
glass, without locating pins and spacers.
NOTE:
If replacing the windshield glass and equipped
with a camera bracket, it must have locating pins and spacers to ensure
correct alignment. Do not use a replacement windshield glass, without
locating pins and spacers.
Prep the pinch weld area to install the new or reused fixed glass.
-
Trim or shave down the original urethane
adhesive on pinch weld flange and on glass (if reused) using a utility
knife, leaving a 1 mm to 2 mm (0.04 in to 0.08 in) base on the parts,
only when final installation is within 2 hours.
-
Remove any foreign material or dirt from the pinch weld using a soft brush or vacuum.
Use the General Equipment: Vacuum Cleaner
-
NOTE:
Minimize applying primer over areas with
remaining urethane adhesive and observe a minimum flash time of 10
minutes.
If the paint layer was damaged on the pinch weld
extending into bare metal, apply primer to those areas only.
Material: Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207
-
NOTE:
Minimize applying primer over areas with
remaining urethane adhesive and observe a minimum flash time of 10
minutes.
Apply primer as necessary.
-
Apply primer to those areas only previously primed with primer.
Material: Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207
-
If the clearcoat layer was damaged on the pinch
weld but not extending into bare metal, apply primer to those areas
only.
Material: Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207
Vehicles with RIM encapsulated glass
-
Clean the inside of the rear window glass
encapsulation rim surface with alcohol-free cleaner, making sure the
ceramic coated area is clean. Allow five minutes to dry.
-
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Apply primer to the RIM encapsulation according to
the manufacturer's instructions to the new fixed glass. Allow at least
10 minutes to dry.
Material: Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207
-
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Cut the urethane adhesive applicator tip to specification.
Material: Sika Tack® MOVE.IT
-
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NOTICE:
Make sure the urethane bead is uniform to prevent air and water leaks.
NOTE:
The fixed glass must be installed within 10 minutes of applying the urethane adhesive.
NOTE:
Use a power caulk gun that applies the urethane adhesive with less effort and a continuous bead.
Apply a urethane adhesive bead.
-
Start and end at the original overlap points to prevent air and water leaks.
-
Apply a urethane adhesive bead 14 mm (0.551 in)
high and 8 mm (0.314 in) wide on top of the existing trimmed urethane
adhesive bead on the pinch weld.
Use the General Equipment: Power Caulk Gun
Material: Sika Tack® MOVE.IT
-
Make sure there are no gaps in the bead.
Vehicles without RIM encapsulated glass
-
NOTE:
This step only applies when installing a new fixed glass.
Clean the inside of the new fixed glass with glass cleaner.
Material: Motorcraft® Ultra-Clear Spray Glass Cleaner
/ ZC-23
(ESR-M14P5-A)
-
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NOTE:
This step only applies when installing a new fixed glass.
Apply primer according to the manufacturer's
instructions to the new fixed glass. Allow at least 10 minutes to dry.
Material: Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207
-
NOTE:
This step only applies to reusable fixed glass.
Visually inspect and remove remaining urethane
adhesive from the glass leaving a thin layer to bond with the new
urethane adhesive bead.
-
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NOTE:
This step only applies to reusable fixed glass.
Apply primer according to the manufacturer's
instructions to the fixed glass anywhere the urethane adhesive was
completely removed. Allow at least 10 minutes to dry.
Material: Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer-207
-
.jpg)
.jpg)
Cut the urethane adhesive applicator tip to specification.
Material: Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
Material: Sika Tack ASAP Urethane Adhesive
-
.jpg)
.jpg)
NOTICE:
Make sure the urethane bead is uniform to prevent air and water leaks.
NOTE:
The fixed glass must be installed within 10 minutes of applying the urethane adhesive.
NOTE:
Use a power caulk gun that applies the urethane adhesive with less effort and a continuous bead.
Apply a urethane adhesive bead.
-
Start and end at the original overlap points to prevent air and water leaks.
-
Apply a urethane adhesive bead 14 mm (0.551 in)
high and 8 mm (0.314 in) wide on top of the existing trimmed urethane
adhesive bead on the pinch weld.
Use the General Equipment: Power Caulk Gun
Material: Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
Material: Sika Tack ASAP Urethane Adhesive
-
Make sure there are no gaps in the bead.
All vehicles
-
NOTICE:
The door windows must be left open during the adhesive curing time.
Open the vehicle windows to prevent the air pressure
of closing doors from compromising the urethane adhesive bond.
-
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WARNING:
Improper curing of the urethane adhesive may
adversely affect glass retention, which is important for restraint
system performance during a crash. Carefully follow the urethane
adhesive manufacturer's curing instructions. Do not drive the vehicle
until the urethane adhesive seal has cured. Failure to follow these
instructions may result in serious injury to vehicle occupant(s) during a
crash.
NOTE:
If equipped, the adhesive strip backings must be
removed from the A-pillar mouldings before installing the fixed glass.
NOTE:
If equipped with Advanced Head Up Display (AHUD)
and replacing the windshield glass, it must have locating pins and
spacers to ensure correct alignment. Do not use a replacement windshield
glass, without locating pins and spacers.
NOTE:
If replacing the windshield glass and equipped
with a camera bracket, it must have locating pins and spacers to ensure
correct alignment. Do not use a replacement windshield glass, without
locating pins and spacers.
NOTE:
If equipped with Advanced Head Up Display (AHUD)
and replacing the windshield glass, make sure the gap from the
windshield to A-pillar is 2.5mm (0.098 in) to maximum of 5.5mm (0.216
in) on each side.
Install the fixed glass to the vehicle.
-
Install the fixed glass, pressing firmly by hand to ensure a good bond.
-
Secure the fixed glass in the correct position with tape until the urethane adhesive has cured.
-
If necessary, remove excess uncured urethane
adhesive from the interior and exterior surface of the fixed glass.
Material: Motorcraft® Ultra-Clear Spray Glass Cleaner
/ ZC-23
(ESR-M14P5-A)
-
Install any removed components as needed.
-
If equipped, carry out the IPMA (image processing module A) camera alignment.
Refer to: Lane Keeping System - System Operation and Component Description (419-07 Lane Keeping System, Description and Operation).
-
If equipped with Advanced Head Up Display (AHUD) and
the windshield was replaced, carry out the Advanced Head Up Display
(AHUD) Module calibration.
Refer to: Head Up Display (HUD) Module Calibration (419-03C Collision Warning and Collision Avoidance System, General Procedures).
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...
Materials
Name
Specification
Motorcraft® Ultra-Clear Spray Glass CleanerZC-23
ESR-M14P5-A
Motorcraft® Rear Window Defroster RepairPM-11
WSB-M4J58-B
Motorcraft® Lacquer Touch-Up PaintPMPC-19500-XXXXA, PMPM-19500-XXXXG, PMPP-19500-XXXXA
ESR-M2P100-C
Inspection
Using a bright lamp in the vehicle, inspect the grid
wire from the exterior...
Other information:
Carefully following the maintenance
schedule helps protect against major repair
expenses resulting from neglect or
inadequate maintenance and may help to
increase the value of your vehicle when you
sell or trade it. Keep all receipts for
completed maintenance with your vehicle...
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
BCM
B00A0:11
Occupant Classification System: Circuit Short to Ground
GO to Pinpoint Test BN
BCM
B00A0:12
Occupant Classification System: Circuit Short to Battery
GO to Pinpoint Test BN
BCM
B1123:11
Restraints Ignition Relay: Circuit Short to Ground
GO to Pinpoint Test BN
BCM
B1123:12
Restraints Ignition Relay: Circuit Short to Battery
GO to Pinpoint Test BN
BCM
B11D8:01
Restraint Event Notification: General Electrical Failure
GO to Pinpoint Test U
DCME
B1262:92
Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation
GO to Pinpoint Test AX
DCMF
B1262:92
Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation
GO to Pinpoint Test AX
DCMG
B1262:92
Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation
GO to Pinpoint Test AY
DCMH
B1262:92
Crash Input Mismatch - CAN Active, Hardware Inactive: Performance Or Incorrect Operation
GO to Pinpoint Test AY
FCIM
B00D5:01
Restraint System Passenger Disable Indicator: General Electrical Failure
GO to Pinpoint Test R
FCIM
B1202:01
Restraint System Passenger Enable Indicator: General Electrical Failure
GO to Pinpoint Test V
OCSM
B0061:11
Passenger Seatbelt Tension Sensor: Circuit Short to Ground
GO to Pinpoint Test BC
OCSM
B0061:12
Passenger Seatbelt Tension Sensor: Circuit Short to Battery
GO to Pinpoint Test BC
OCSM
B0061:13
Passenger Seatbelt Tension Sensor: Circuit Open
GO to Pinpoint Test BC
OCSM
B0061:64
Passenger Seatbelt Tension Sensor: Signal Plausibility Failure
GO to Pinpoint Test BC
OCSM
B00A0:62
Occupant Classification System: Signal Compare Failure
GO to Pinpoint Test BD
OCSM
B00C0:11
Passenger Seat Occupant Classification Sensor "A": Circuit Short To Ground
GO to Pinpoint Test BE
OCSM
B00C0:12
Passenger Seat Occupant Classification Sensor "A": Circuit Short To Battery
GO to Pinpoint Test BE
OCSM
B00C0:16
Passenger Seat Occupant Classification Sensor "A": Circuit Voltage Below Threshold
GO to Pinpoint Test BE
OCSM
B00C0:49
Passenger Seat Occupant Classification Sensor "A": Internal Electronic Failure
GO to Pinpoint Test BE
OCSM
B00C0:7B
Passenger Seat Occupant Classification Sensor "A": Low Fluid Level
GO to Pinpoint Test BE
OCSM
B00C2:11
Passenger Seat Occupant Classification Sensor "C": Circuit Short to Ground
GO to Pinpoint Test BF
OCSM
B00C2:12
Passenger Seat Occupant Classification Sensor "C": Circuit Short to Battery
GO to Pinpoint Test BF
OCSM
B1193:00
Crash Event Storage Full and Locked: No Sub Type Information
GO to Pinpoint Test BG
OCSM
U0100:00
Lost Communication with ECM/PCM “A”: No Sub Type Information
GO to Pinpoint Test BH
OCSM
U0151:00
Lost Communication with Restraints Control Module: No Sub Type Information
GO to Pinpoint Test BI
OCSM
U024C:00
Lost Communication with Seat Control Module "H": No Sub Type Information
GO to Pinpoint Test BJ
OCSM
U0401:00
Invalid Data Received from ECM/PCM A: No Sub Type Information
GO to Pinpoint Test BK
OCSM
U3000:41
Control Module: General Checksum Failure
GO to Pinpoint Test BL
OCSM
U3000:42
Control Module: General Memory Failure
GO to Pinpoint Test BL
OCSM
U3000:46
Control Module: Special Memory Failure
GO to Pinpoint Test BL
OCSM
U3000:54
Control Module: Missing Calibration
GO to Pinpoint Test BM
OCSM
U3003:16
Battery Voltage: Circuit Voltage Below Threshold
GO to Pinpoint Test BB
OCSM
U3003:17
Battery Voltage: Circuit Voltage Above Threshold
GO to Pinpoint Test BB
RCM
B0001:11
Driver Frontal Stage 1 Deployment Control: Circuit Short to Ground
GO to Pinpoint Test A
RCM
B0001:12
Driver Frontal Stage 1 Deployment Control: Circuit Short to Battery
GO to Pinpoint Test A
RCM
B0001:13
Driver Frontal Stage 1 Deployment Control: Circuit Open
GO to Pinpoint Test A
RCM
B0001:1A
Driver Frontal Stage 1 Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test A
RCM
B0001:2B
Driver Frontal Stage 1 Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0001:4A
Driver Frontal Stage 1 Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0002:11
Driver Frontal Stage 2 Deployment Control: Circuit Short to Ground
GO to Pinpoint Test B
RCM
B0002:12
Driver Frontal Stage 2 Deployment Control: Circuit Short to Battery
GO to Pinpoint Test B
RCM
B0002:13
Driver Frontal Stage 2 Deployment Control: Circuit Open
GO to Pinpoint Test B
RCM
B0002:1A
Driver Frontal Stage 2 Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test B
RCM
B0002:2B
Driver Frontal Stage 2 Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0002:4A
Driver Frontal Stage 2 Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0004:11
Driver Knee Bolster Deployment Control: Circuit Short to Ground
GO to Pinpoint Test C
RCM
B0004:12
Driver Knee Bolster Deployment Control: Circuit Short to Battery
GO to Pinpoint Test C
RCM
B0004:13
Driver Knee Bolster Deployment Control: Circuit Open
GO to Pinpoint Test C
RCM
B0004:1A
Driver Knee Bolster Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test C
RCM
B0004:2B
Driver Knee Bolster Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0004:4A
Driver Knee Bolster Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0010:11
Passenger Frontal Stage 1 Deployment Control: Circuit Short to Ground
GO to Pinpoint Test D
RCM
B0010:12
Passenger Frontal Stage 1 Deployment Control: Circuit Short to Battery
GO to Pinpoint Test D
RCM
B0010:13
Passenger Frontal Stage 1 Deployment Control: Circuit Open
GO to Pinpoint Test D
RCM
B0010:1A
Passenger Frontal Stage 1 Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test D
RCM
B0010:2B
Passenger Frontal Stage 1 Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0010:4A
Passenger Frontal Stage 1 Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0011:11
Passenger Frontal Stage 2 Deployment Control: Circuit Short to Ground
GO to Pinpoint Test E
RCM
B0011:12
Passenger Frontal Stage 2 Deployment Control: Circuit Short to Battery
GO to Pinpoint Test E
RCM
B0011:13
Passenger Frontal Stage 2 Deployment Control: Circuit Open
GO to Pinpoint Test E
RCM
B0011:1A
Passenger Frontal Stage 2 Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test E
RCM
B0011:2B
Passenger Frontal Stage 2 Deployment Control: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B0011:4A
Passenger Frontal Stage 2 Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0013:11
Passenger Knee Bolster Deployment Control: Circuit Short to Ground
GO to Pinpoint Test F
RCM
B0013:12
Passenger Knee Bolster Deployment Control: Circuit Short to Battery
GO to Pinpoint Test F
RCM
B0013:13
Passenger Knee Bolster Deployment Control: Circuit Open
GO to Pinpoint Test F
RCM
B0013:1A
Passenger Knee Bolster Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test F
RCM
B0013:2B
Passenger Knee Bolster Deployment Control: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B0013:4A
Passenger Knee Bolster Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0050:11
Driver Seatbelt Sensor: Circuit Short to Ground
GO to Pinpoint Test G
RCM
B0050:12
Driver Seatbelt Sensor: Circuit Short to Battery
GO to Pinpoint Test G
RCM
B0050:13
Driver Seatbelt Sensor: Circuit Open
GO to Pinpoint Test G
RCM
B0050:1D
Driver Seatbelt Sensor: Circuit Current Out of Range
GO to Pinpoint Test G
RCM
B0050:2B
Driver Seatbelt Sensor: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B0050:4A
Driver Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0052:11
Passenger Seatbelt Sensor: Circuit Short to Ground
GO to Pinpoint Test H
RCM
B0052:12
Passenger Seatbelt Sensor: Circuit Short to Battery
GO to Pinpoint Test H
RCM
B0052:13
Passenger Seatbelt Sensor: Circuit Open
GO to Pinpoint Test H
RCM
B0052:1D
Passenger Seatbelt Sensor: Circuit Current Out of Range
GO to Pinpoint Test H
RCM
B0052:2B
Passenger Seatbelt Sensor: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B0052:4A
Passenger Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0054:11
Second Row Center Seatbelt Sensor: Circuit Short To Ground
GO to Pinpoint Test I
RCM
B0054:12
Second Row Center Seatbelt Sensor: Circuit Short To Battery
GO to Pinpoint Test I
RCM
B0054:13
Second Row Center Seatbelt Sensor: Circuit Open
GO to Pinpoint Test I
RCM
B0054:1D
Second Row Center Seatbelt Sensor: Circuit Current Out Of Range
GO to Pinpoint Test I
RCM
B0054:2B
Second Row Center Seatbelt Sensor: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0054:4A
Second Row Center Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0070:11
Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Ground
GO to Pinpoint Test J
RCM
B0070:12
Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Battery
GO to Pinpoint Test J
RCM
B0070:13
Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Open
GO to Pinpoint Test J
RCM
B0070:1A
Driver Seatbelt Pretensioner "A" Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test J
RCM
B0070:2B
Driver Seatbelt Pretensioner "A" Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0070:4A
Driver Seatbelt Pretensioner "A" Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0072:11
Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Ground
GO to Pinpoint Test K
RCM
B0072:12
Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Short to Battery
GO to Pinpoint Test K
RCM
B0072:13
Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Open
GO to Pinpoint Test K
RCM
B0072:1A
Passenger Seatbelt Pretensioner "A" Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test K
RCM
B0072:2B
Passenger Seatbelt Pretensioner "A" Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0072:4A
Passenger Seatbelt Pretensioner "A" Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B007E:11
Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Ground
GO to Pinpoint Test L
RCM
B007E:12
Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Battery
GO to Pinpoint Test L
RCM
B007E:13
Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Open
GO to Pinpoint Test L
RCM
B007E:1A
Driver Seatbelt Pretensioner "C" Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test L
RCM
B007E:2B
Driver Seatbelt Pretensioner "C" Deployment Control: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B007E:4A
Driver Seatbelt Pretensioner "C" Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B007F:11
Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Ground
GO to Pinpoint Test M
RCM
B007F:12
Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Short to Battery
GO to Pinpoint Test M
RCM
B007F:13
Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Open
GO to Pinpoint Test M
RCM
B007F:1A
Passenger Seatbelt Pretensioner "C" Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test M
RCM
B007F:2B
Passenger Seatbelt Pretensioner "C" Deployment Control: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B007F:4A
Passenger Seatbelt Pretensioner "C" Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B0082:11
Passenger Seatbelt Load Limiter Deployment Control: Circuit Short to Ground
GO to Pinpoint Test N
RCM
B0082:12
Passenger Seatbelt Load Limiter Deployment Control: Circuit Short to Battery
GO to Pinpoint Test N
RCM
B0082:13
Passenger Seatbelt Load Limiter Deployment Control: Circuit Open
GO to Pinpoint Test N
RCM
B0082:1A
Passenger Seatbelt Load Limiter Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test N
RCM
B0082:2B
Passenger Seatbelt Load Limiter Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B0082:4A
Passenger Seatbelt Load Limiter Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B00A0:09
Occupant Classification System: Component Failure
GO to Pinpoint Test O
RCM
B00A0:4A
Occupant Classification System: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B00A0:63
Occupant Classification System: Circuit / Component Protection Time-Out
GO to Pinpoint Test O
RCM
B00A0:64
Occupant Classification System: Signal Plausibility Failure
GO to Pinpoint Test O
RCM
B00A0:68
Occupant Classification System: Event Information
GO to Pinpoint Test O
RCM
B00B5:11
Driver Seat Track Position Restraints Sensor: Circuit Short to Ground
GO to Pinpoint Test P
RCM
B00B5:12
Driver Seat Track Position Restraints Sensor: Circuit Short to Battery
GO to Pinpoint Test P
RCM
B00B5:13
Driver Seat Track Position Restraints Sensor: Circuit Open
GO to Pinpoint Test P
RCM
B00B5:1D
Driver Seat Track Position Restraints Sensor: Circuit Current Out of Range
GO to Pinpoint Test P
RCM
B00B5:2B
Driver Seat Track Position Restraints Sensor: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B00B5:4A
Driver Seat Track Position Restraints Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B00C5:11
Passenger Seat Track Position Restraints Sensor: Circuit Short to Ground
GO to Pinpoint Test Q
RCM
B00C5:12
Passenger Seat Track Position Restraints Sensor: Circuit Short to Battery
GO to Pinpoint Test Q
RCM
B00C5:13
Passenger Seat Track Position Restraints Sensor: Circuit Open
GO to Pinpoint Test Q
RCM
B00C5:1D
Passenger Seat Track Position Restraints Sensor: Circuit Current Out of Range
GO to Pinpoint Test Q
RCM
B00C5:2B
Passenger Seat Track Position Restraints Sensor: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B00C5:4A
Passenger Seat Track Position Restraints Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B00D5:01
Restraint System Passenger Disable Indicator: General Electrical Failure
GO to Pinpoint Test R
RCM
B00D5:4A
Restraint System Passenger Disable Indicator: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1193:00
Crash Event Storage Full and Locked: No Sub Type Information
GO to Pinpoint Test S
RCM
B11CF:11
Passenger Frontal Airbag Canister Vent: Circuit Short to Ground
GO to Pinpoint Test T
RCM
B11CF:12
Passenger Frontal Airbag Canister Vent: Circuit Short to Battery
GO to Pinpoint Test T
RCM
B11CF:13
Passenger Frontal Airbag Canister Vent: Circuit Open
GO to Pinpoint Test T
RCM
B11CF:1A
Passenger Frontal Airbag Canister Vent: Circuit Resistance Below Threshold
GO to Pinpoint Test T
RCM
B11CF:2B
Passenger Frontal Airbag Canister Vent: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B11CF:4A
Passenger Frontal Airbag Canister Vent: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B11D8:11
Restraint Event Notification: Circuit Short To Ground
GO to Pinpoint Test U
RCM
B11D8:12
Restraint Event Notification: Circuit Short To Battery
GO to Pinpoint Test U
RCM
B11D8:13
Restraint Event Notification: Circuit Short To Open
GO to Pinpoint Test U
RCM
B1202:01
Restraint System Passenger Enable Indicator: General Electrical Failure
GO to Pinpoint Test V
RCM
B1202:4A
Restraint System Passenger Enable Indicator: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1404:11
Driver Side Airbag Deployment Control: Circuit Short to Ground
GO to Pinpoint Test W
RCM
B1404:12
Driver Side Airbag Deployment Control: Circuit Short to Battery
GO to Pinpoint Test W
RCM
B1404:13
Driver Side Airbag Deployment Control: Circuit Open
GO to Pinpoint Test W
RCM
B1404:1A
Driver Side Airbag Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test W
RCM
B1404:2B
Driver Side Airbag Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B1404:4A
Driver Side Airbag Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1405:11
Driver Side Curtain Deployment Control 1: Circuit Short to Ground
GO to Pinpoint Test X
RCM
B1405:12
Driver Side Curtain Deployment Control 1: Circuit Short to Battery
GO to Pinpoint Test X
RCM
B1405:13
Driver Side Curtain Deployment Control 1: Circuit Open
GO to Pinpoint Test X
RCM
B1405:1A
Driver Side Curtain Deployment Control 1: Circuit Resistance Below Threshold
GO to Pinpoint Test X
RCM
B1405:2B
Driver Curtain Deployment Control 1: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B1405:4A
Driver Curtain Deployment Control 1: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1407:11
Passenger Side Airbag Deployment Control: Circuit Short to Ground
GO to Pinpoint Test Y
RCM
B1407:12
Passenger Side Airbag Deployment Control: Circuit Short to Battery
GO to Pinpoint Test Y
RCM
B1407:13
Passenger Side Airbag Deployment Control: Circuit Open
GO to Pinpoint Test Y
RCM
B1407:1A
Passenger Side Airbag Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test Y
RCM
B1407:2B
Passenger Side Airbag Deployment Control: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B1407:4A
Passenger Side Airbag Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1408:11
Passenger Side Curtain Deployment Control 1: Circuit Short to Ground
GO to Pinpoint Test Z
RCM
B1408:12
Passenger Side Curtain Deployment Control 1: Circuit Short to Battery
GO to Pinpoint Test Z
RCM
B1408:13
Passenger Side Curtain Deployment Control 1: Circuit Open
GO to Pinpoint Test Z
RCM
B1408:1A
Passenger Side Curtain Deployment Control 1: Circuit Resistance Below Threshold
GO to Pinpoint Test Z
RCM
B1408:2B
Passenger Curtain Deployment Control 1: Signal Cross Coupled
GO to Pinpoint Test AL
RCM
B1408:4A
Passenger Curtain Deployment Control 1: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B140C:11
Second Row Driver Side Seatbelt Sensor: Circuit Short to Ground
GO to Pinpoint Test AA
RCM
B140C:12
Second Row Driver Side Seatbelt Sensor: Circuit Short to Battery
GO to Pinpoint Test AA
RCM
B140C:13
Second Row Driver Side Seatbelt Sensor: Circuit Open
GO to Pinpoint Test AA
RCM
B140C:1D
Second Row Driver Side Seatbelt Sensor: Circuit Current Out of Range
GO to Pinpoint Test AA
RCM
B140C:2B
Second Row Driver Side Seatbelt Sensor: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B140C:4A
Second Row Driver Side Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B140D:11
Second Row Passenger Side Seatbelt Sensor: Circuit Short to Ground
GO to Pinpoint Test AB
RCM
B140D:12
Second Row Passenger Side Seatbelt Sensor: Circuit Short to Battery
GO to Pinpoint Test AB
RCM
B140D:13
Second Row Passenger Side Seatbelt Sensor: Circuit Open
GO to Pinpoint Test AB
RCM
B140D:1D
Second Row Passenger Side Seatbelt Sensor: Circuit Current Out of Range
GO to Pinpoint Test AB
RCM
B140D:2B
Second Row Passenger Side Seatbelt Sensor: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B140D:4A
Second Row Passenger Side Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B140E:11
Third Row Driver Side Seatbelt Sensor: Circuit Short To Ground
GO to Pinpoint Test AC
RCM
B140E:12
Third Row Driver Side Seatbelt Sensor: Circuit Short To Battery
GO to Pinpoint Test AC
RCM
B140E:13
Third Row Driver Side Seatbelt Sensor: Circuit Open
GO to Pinpoint Test AC
RCM
B140E:1D
Third Row Driver Side Seatbelt Sensor: Circuit Current Out Of Range
GO to Pinpoint Test AC
RCM
B140E:2B
Third Row Driver Side Seatbelt Sensor: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B140E:4A
Third Row Driver Side Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B140F:11
Third Row Passenger Side Seatbelt Sensor: Circuit Short To Ground
GO to Pinpoint Test AD
RCM
B140F:12
Third Row Passenger Side Seatbelt Sensor: Circuit Short To Battery
GO to Pinpoint Test AD
RCM
B140F:13
Third Row Passenger Side Seatbelt Sensor: Circuit Open
GO to Pinpoint Test AD
RCM
B140F:1D
Third Row Passenger Side Seatbelt Sensor: Circuit Current Out Of Range
GO to Pinpoint Test AD
RCM
B140F:2B
Third Row Passenger Side Seatbelt Sensor: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B140F:4A
Third Row Passenger Side Seatbelt Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1410:11
Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Short To Ground
GO to Pinpoint Test AE
RCM
B1410:12
Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Short To Battery
GO to Pinpoint Test AE
RCM
B1410:13
Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Open
GO to Pinpoint Test AE
RCM
B1410:1A
Second Row Driver Side Seatbelt Pretensioner Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test AE
RCM
B1410:2B
Second Row Driver Side Seatbelt Pretensioner Deployment Control: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B1410:4A
Second Row Driver Side Seatbelt Pretensioner Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1412:11
Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Short To Ground
GO to Pinpoint Test AF
RCM
B1412:12
Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Short To Battery
GO to Pinpoint Test AF
RCM
B1412:13
Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Circuit Open
GO to Pinpoint Test AF
RCM
B1412:1A
Second Row Passenger Side Seatbelt
Pretensioner Deployment Control: Circuit Resistance Below Threshold
GO to Pinpoint Test AF
RCM
B1412:2B
Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Signal Cross-Coupled
GO to Pinpoint Test AL
RCM
B1412:4A
Second Row Passenger Side Seatbelt Pretensioner Deployment Control: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1413:11
Driver Frontal Restraints Sensor: Circuit Short to Ground
GO to Pinpoint Test AG
RCM
B1413:12
Driver Frontal Restraints Sensor: Circuit Short to Battery
GO to Pinpoint Test AG
RCM
B1413:13
Driver Frontal Restraints Sensor: Circuit Open
GO to Pinpoint Test AG
RCM
B1413:4A
Driver Frontal Restraints Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1413:81
Driver Frontal Restraints Sensor: Invalid Serial Data Received
GO to Pinpoint Test AH
RCM
B1413:96
Driver Frontal Restraints Sensor: Component Internal Failure
GO to Pinpoint Test AH
RCM
B1414:11
Driver Side Restraints Sensor 1: Circuit Short to Ground
GO to Pinpoint Test AI
RCM
B1414:12
Driver Side Restraints Sensor 1: Circuit Short to Battery
GO to Pinpoint Test AI
RCM
B1414:13
Driver Side Restraints Sensor 1: Circuit Open
GO to Pinpoint Test AI
RCM
B1414:4A
Driver Side Restraints Sensor 1: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1414:81
Driver Side Restraints Sensor 1: Invalid Serial Data Received
GO to Pinpoint Test AH
RCM
B1414:96
Driver Side Restraints Sensor 1: Component Internal Failure
GO to Pinpoint Test AH
RCM
B1415:11
Driver Side Restraints Sensor 2: Circuit Short to Ground
GO to Pinpoint Test AJ
RCM
B1415:12
Driver Side Restraints Sensor 2: Circuit Short to Battery
GO to Pinpoint Test AJ
RCM
B1415:13
Driver Side Restraints Sensor 2: Circuit Open
GO to Pinpoint Test AJ
RCM
B1415:4A
Driver Side Restraints Sensor 2: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1415:81
Driver Side Restraints Sensor 2: Invalid Serial Data Received
GO to Pinpoint Test AH
RCM
B1415:96
Driver Side Restraints Sensor 2: Component Internal Failure
GO to Pinpoint Test AH
RCM
B1417:11
Passenger Frontal Restraints Sensor: Circuit Short To Ground
GO to Pinpoint Test AK
RCM
B1417:12
Passenger Frontal Restraints Sensor: Circuit Short To Battery
GO to Pinpoint Test AK
RCM
B1417:13
Passenger Frontal Restraints Sensor: Circuit Open
GO to Pinpoint Test AK
RCM
B1417:4A
Passenger Frontal Restraints Sensor: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1417:81
Passenger Frontal Restraints Sensor: Invalid Serial Data Received
GO to Pinpoint Test AH
RCM
B1417:96
Passenger Frontal Restraints Sensor: Component Internal Failure
GO to Pinpoint Test AH
RCM
B1418:11
Passenger Side Restraints Sensor 1: Circuit Short to Ground
GO to Pinpoint Test AJ
RCM
B1418:12
Passenger Side Restraints Sensor 1: Circuit Short to Battery
GO to Pinpoint Test AJ
RCM
B1418:13
Passenger Side Restraints Sensor 1: Circuit Open
GO to Pinpoint Test AJ
RCM
B1418:4A
Passenger Side Restraints Sensor 1: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1418:81
Passenger Side Restraints Sensor 1: Invalid Serial Data Received
GO to Pinpoint Test AH
RCM
B1418:96
Passenger Side Restraints Sensor 1: Component Internal Failure
GO to Pinpoint Test AH
RCM
B1419:11
Passenger Side Restraints Sensor 2: Circuit Short to Ground
GO to Pinpoint Test AI
RCM
B1419:12
Passenger Side Restraints Sensor 2: Circuit Short to Battery
GO to Pinpoint Test AI
RCM
B1419:13
Passenger Side Restraints Sensor 2: Circuit Open
GO to Pinpoint Test AI
RCM
B1419:4A
Passenger Side Restraints Sensor 2: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1419:81
Passenger Side Restraints Sensor 2: Invalid Serial Data Received
GO to Pinpoint Test AH
RCM
B1419:96
Passenger Side Restraints Sensor 2: Component Internal Failure
GO to Pinpoint Test AH
RCM
B142D:00
Pyrotechnic End of Life Activation Performed: No Sub Type Information
GO to Pinpoint Test AV
RCM
B1469:4A
Unused Satellite Restraints Sensor 1: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B146A:4A
Unused Satellite Restraints Sensor 2: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1492:68
Fuel Cutoff Event: Event Information
GO to Pinpoint Test AW
RCM
B14ED:11
Restraint Event Notification 2: Circuit Short To Ground
GO to Pinpoint Test AX
RCM
B14ED:12
Restraint Event Notification 2: Circuit Short To Battery
GO to Pinpoint Test AX
RCM
B14ED:13
Restraint Event Notification 2: Circuit Open
GO to Pinpoint Test AX
RCM
B14EE:11
Restraint Event Notification 3: Circuit Short To Ground
GO to Pinpoint Test AY
RCM
B14EE:12
Restraint Event Notification 3: Circuit Short To Battery
GO to Pinpoint Test AY
RCM
B14EE:13
Restraint Event Notification 3: Circuit Open
GO to Pinpoint Test AY
RCM
B1534:4A
Unused Deployable Device: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
B1535:4A
Unused DC Sensor Device: Incorrect Component Installed
GO to Pinpoint Test AM
RCM
C0061:68
Lateral Acceleration Sensor: Event Information
GO to Pinpoint Test AN
RCM
C0062:68
Longitudinal Acceleration Sensor: Event Information
GO to Pinpoint Test AN
RCM
C0063:68
Yaw Rate Sensor: Event Information
GO to Pinpoint Test AN
RCM
C0064:68
Roll Rate Sensor: Event Information
GO to Pinpoint Test AN
RCM
C0065:68
Vertical Acceleration Sensor: Event Information
GO to Pinpoint Test AN
RCM
U0028:08
Vehicle Communication Bus A: Bus Signal/Message Failures
GO to Pinpoint Test AO
RCM
U0028:88
Vehicle Communication Bus A: Bus Off
GO to Pinpoint Test AO
RCM
U0100:00
Lost Communication with ECM/PCM “A”: No Sub Type Information
GO to Pinpoint Test AP
RCM
U0140:00
Lost Communication with Body Control Module: No Sub Type Information
GO to Pinpoint Test AQ
RCM
U0146:00
Lost Communication with Gateway "A": No Sub Type Information
GO to Pinpoint Test AR
RCM
U0154:00
Lost Communication with Restraints Occupant Classification System Module: No Sub Type Information
GO to Pinpoint Test AS
RCM
U0253:00
Lost Communication with Accessory Protocol Interface Module: No Sub Type Information
GO to Pinpoint Test AT
RCM
U0300:00
Control Module: No Sub Type Information
GO to Pinpoint Test AV
RCM
U0401:00
Invalid Data Received from ECM/PCM A: No Sub Type Information
GO to Pinpoint Test AU
RCM
U0401:81
Invalid Data Received from ECM/PCM A: Invalid Serial Data Received
GO to Pinpoint Test AU
RCM
U0422:00
Invalid Data Received From Body Control Module: No Sub Type Information
GO to Pinpoint Test AU
RCM
U0422:81
Invalid Data Received From Body Control Module: Invalid Serial Data Received
GO to Pinpoint Test AU
RCM
U0455:81
Invalid Data Received From Restraints
Occupant Classification System Module: Invalid Serial Data Received
GO to Pinpoint Test AU
RCM
U0554:00
Invalid Data Received From Accessory Protocol Interface Module: No Sub Type Information
GO to Pinpoint Test AU
RCM
U0557:82
Invalid Data Received From Front Controls
Interface Module "A": Alive/Sequence Counter Incorrect/Not Updated
GO to Pinpoint Test AU
RCM
U2024:57
Control Module Cal-Config Data: Invalid/Incompatible Software Component
GO to Pinpoint Test AV
RCM
U2100:00
Initial Configuration Not Complete: No Sub Type Information
GO to Pinpoint Test AZ
RCM
U2101:00
Control Module Configuration Incompatible: No Sub Type Information
GO to Pinpoint Test AO
RCM
U2200:00
Control Module Configuration Memory Corrupt: No Sub Type Information
GO to Pinpoint Test AV
RCM
U2300:55
Central Configuration: Not Configured
GO to Pinpoint Test BA
RCM
U2300:64
Central Configuration: Signal Plausibility Failure
GO to Pinpoint Test BA
RCM
U3000:04
Control Module: System Internal Failure
GO to Pinpoint Test AV
RCM
U3000:46
Control Module: Calibration / Parameter Memory Failure
GO to Pinpoint Test AV
RCM
U3000:49
Control Module: Internal Electronic Failure
GO to Pinpoint Test AV
RCM
U3003:16
Battery Voltage: Circuit Voltage Below Threshold
GO to Pinpoint Test BB
RCM
U3003:17
Battery Voltage: Circuit Voltage Above Threshold
GO to Pinpoint Test BB
Symptom Chart(s)
Symptom Chart: Supplemental Restraint System
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...