Lincoln Aviator Manuals
Lincoln Aviator 2020-2025 Service Manual / Chassis / Driveline / Front Drive Axle/Differential / Removal and Installation - Axle Assembly

Lincoln Aviator: Front Drive Axle/Differential / Removal and Installation - Axle Assembly

Removal

  1. Remove the front driveshaft.
    Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).
  1. Drain the front differential fluid.
    Refer to: Differential Draining and Filling (205-03 Front Drive Axle/Differential, General Procedures).
  1. Remove the front RH halfshaft only.
    Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Remove the engine mount RH.
    Refer to: Engine Mount RH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).
  1. Disconnect the front drive axle speed sensor electrical connector and position the wiring harness aside.
  1. Disconnect the tie strap, detach and position the front axle breather hose aside.
    1. Remove and discard the front axle assembly bolts.
    1. Remove the front axle assembly.
  1. Remove and discard the O-ring.
mostbet download

Installation

  1. NOTE: Make sure that the surface is clean and free of foreign material.

    Clean and inspect the O-ring mating surface.

  1. NOTE: Make sure that a new O-ring seal is installed.

    Install a new O-ring.

  1. NOTE: Make sure that the mating surface and the bore is free of corrosion and foreign material, avoid particles getting into the bore.

    Clean and inspect the engine oil pan at front axle assembly mating surface.
  1. Install the front axle assembly and the new bolts.
    Torque: 66 lb.ft (90 Nm)
  1. Attach the front axle breather hose and the tie strap.
  1. Connect the front drive axle speed sensor electrical connector and position the wiring harness with proper routing.
  1. Install the engine mount RH.
    Refer to: Engine Mount RH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).
  1. Install the front driveshaft.
    Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).
  1. Install the front RH halfshaft.
    Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Fill the front differential with clean fluid.
    Refer to: Differential Draining and Filling (205-03 Front Drive Axle/Differential, General Procedures).

    General Procedures - Differential Fluid Level Check

    Materials Name Specification Motorcraft® SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL WSL-M2C192-A  Check With the vehicle in NEUTRAL, position it on a hoist...

    Removal and Installation - Axle Shaft Seal

    Special Tool(s) / General Equipment 205-907Handle, 32 DriverTKIT-2008DH-FLM 307-256 (T92P-77000-FH) Installer, Differential Fluid SealTKIT-1992-FLMH/LMH Removal NOTE: The stub shaft seals must be replaced whenever the halfshafts are removed...

    Other information:

    Lincoln Aviator 2020-2025 Service Manual: Description and Operation - Interior Lighting - System Operation and Component Description


    System Operation System Diagram Item Description 1 Rear footwell ambient lighting LEDs 2 LIN 3 DDM 4 LH welcome mat lamp 5 RH welcome mat lamp 6 PDM 7 Front cup holder lighting LEDs 8 Front footwell ambient lighting LEDs 9 Rear door ambient lighting LEDs 10 HS-CAN1 11 APIM 12 HS-CAN3 13 FDIM 14 GWM 15 MS-CAN 16 Liftgate lamp 17 Vanity mirror lamps 18 Glove compartment lamp 19 Console/bin lamps 20 LH second row interior lamp 21 RH second row interior lamp 22 Cargo lamp 23 Third row interior lamp 24 LIN 25 Overhead console 26 RGTM 27 LIN 28 Headlamp switch 29 Scuff plate lamps 30 Second row cup holder lighting LEDs 31 Front door ambient lighting LEDs 32 Instrument panel ambient lamps 33 Center console pass thru ambient lamp 34 Door latch control modules 35 Door ajar switch 36 Rear door puddle lamps 37 LIN 38 BCM 39 Exterior door handle LEDs Network Message Chart   DDM And PDM Network Input Messages Broadcast Message Originating Module Message Purpose Welcome mat lamp activation   GWM Provides welcome mat lamp request from the GWM to activate the exterior mirror welcome mat lamps...

    Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Front Door Moulding


    Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: LH door shown, RH door similar. NOTE: Do not use excessive force when removing retainers, to avoid damage to moulding. Using a non-marring trim tool, disengage the retainers attaching moulding to the door...

    Categories

    Fastening the Seatbelts

    The front outboard and rear safety restraints in the vehicle are combination lap and shoulder belts.

    Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure that you securely fasten the tongue in the buckle.

    Lincoln Aviator. Fastening the Seatbelts

    To unfasten, press the release button and remove the tongue from the buckle.

    read more

     
    Copyright © 2025 www.liaviator2.com