Lincoln Aviator Manuals
Lincoln Aviator 2020-2025 Service Manual / Chassis / Driveline / Front Drive Axle/Differential / Removal and Installation - Axle Assembly

Lincoln Aviator: Front Drive Axle/Differential / Removal and Installation - Axle Assembly

Removal

  1. Remove the front driveshaft.
    Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).
  1. Drain the front differential fluid.
    Refer to: Differential Draining and Filling (205-03 Front Drive Axle/Differential, General Procedures).
  1. Remove the front RH halfshaft only.
    Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Remove the engine mount RH.
    Refer to: Engine Mount RH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).
  1. Disconnect the front drive axle speed sensor electrical connector and position the wiring harness aside.
  1. Disconnect the tie strap, detach and position the front axle breather hose aside.
    1. Remove and discard the front axle assembly bolts.
    1. Remove the front axle assembly.
  1. Remove and discard the O-ring.
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Installation

  1. NOTE: Make sure that the surface is clean and free of foreign material.

    Clean and inspect the O-ring mating surface.

  1. NOTE: Make sure that a new O-ring seal is installed.

    Install a new O-ring.

  1. NOTE: Make sure that the mating surface and the bore is free of corrosion and foreign material, avoid particles getting into the bore.

    Clean and inspect the engine oil pan at front axle assembly mating surface.
  1. Install the front axle assembly and the new bolts.
    Torque: 66 lb.ft (90 Nm)
  1. Attach the front axle breather hose and the tie strap.
  1. Connect the front drive axle speed sensor electrical connector and position the wiring harness with proper routing.
  1. Install the engine mount RH.
    Refer to: Engine Mount RH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).
  1. Install the front driveshaft.
    Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).
  1. Install the front RH halfshaft.
    Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Fill the front differential with clean fluid.
    Refer to: Differential Draining and Filling (205-03 Front Drive Axle/Differential, General Procedures).

    General Procedures - Differential Fluid Level Check

    Materials Name Specification Motorcraft® SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL WSL-M2C192-A  Check With the vehicle in NEUTRAL, position it on a hoist...

    Removal and Installation - Axle Shaft Seal

    Special Tool(s) / General Equipment 205-907Handle, 32 DriverTKIT-2008DH-FLM 307-256 (T92P-77000-FH) Installer, Differential Fluid SealTKIT-1992-FLMH/LMH Removal NOTE: The stub shaft seals must be replaced whenever the halfshafts are removed...

    Other information:

    Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Fuel Tank and Lines


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   PCM P008A:00 Low Pressure Fuel System Pressure - Too Low: No Sub Type Information   GO to Pinpoint Test HC   PCM P008B:00 Low Pressure Fuel System Pressure - Too High: No Sub Type Information   GO to Pinpoint Test HC   PCM P00BA:00 Low Fuel Pressure - Forced Limited Power: No Sub Type Information   GO to Pinpoint Test HC   PCM P00BB:00 Fuel Injector Insufficient Flow - Forced Limited Power: No Sub Type Information   GO to Pinpoint Test HC   PCM P0148:00 Fuel Delivery Error: No Sub Type Information   GO to Pinpoint Test HC   PCM P0230:00 Fuel Pump Primary Circuit: No Sub Type Information   GO to Pinpoint Test KC   PCM P0231:00 Fuel Pump Secondary Circuit Low: No Sub Type Information   GO to Pinpoint Test KC   PCM P0232:00 Fuel Pump Secondary Circuit High: No Sub Type Information   GO to Pinpoint Test KC   PCM P025A:00 Fuel Pump Module A Control Circuit/Open: No Sub Type Information   GO to Pinpoint Test KC   PCM P025B:00 Fuel Pump Module A Control Circuit Range/Performance: No Sub Type Information   GO to Pinpoint Test KC   PCM P025C:00 Fuel Pump Module A Control Circuit Low: No Sub Type Information   GO to Pinpoint Test KC   PCM P025D:00 Fuel Pump Module A Control Circuit High: No Sub Type Information   GO to Pinpoint Test KC   PCM P027B:00 Fuel Pump Module B Control Circuit Range/Performance: No Sub Type Information   GO to Pinpoint Test KC   PCM P0627:00 Fuel Pump A Control Circuit/Open: No Sub Type Information   GO to Pinpoint Test KC   PCM P064A:00 Fuel Pump Control Module A: No Sub Type Information   GO to Pinpoint Test KC   PCM P166A:00 Restraints Deployment Communication Circuit: No Sub Type Information   GO to Pinpoint Test KC   PCM P2632:00 Fuel Pump B Control Circuit/Open: No Sub Type Information   GO to Pinpoint Test KC   PCM P26EA:00 Fuel Pump Control Module B: No Sub Type Information   GO to Pinpoint Test KC   PCM U0109:00 Lost Communication With Fuel Pump Control Module A: No Sub Type Information   GO to Pinpoint Test KC   PCM U016C:00 Lost Communication With Fuel Pump Control Module B: No Sub Type Information   GO to Pinpoint Test KC   PCM U210B:00 Lost Communication Between Fuel Pump Control Module A And Restraints Control Module: No Sub Type Information   GO to Pinpoint Test KC Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

    Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Rear Gate Trunk Module (RGTM)


    Special Tool(s) / General Equipment Interior Trim Remover Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: This step is only necessary when installing a new component. NOTE: The PMI process must begin with the current RGTM installed...

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    Fastening the Seatbelts

    The front outboard and rear safety restraints in the vehicle are combination lap and shoulder belts.

    Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure that you securely fasten the tongue in the buckle.

    Lincoln Aviator. Fastening the Seatbelts

    To unfasten, press the release button and remove the tongue from the buckle.

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