Lincoln Aviator 2020-2025 Service Manual / Chassis / Brake System / Front Disc Brake / Removal and Installation - Brake Disc

Lincoln Aviator: Front Disc Brake / Removal and Installation - Brake Disc

Materials

Name	Specification
Motorcraft® Metal Brake Parts Cleaner PM-4-A, PM-4-B	-

Removal

WARNING: Service actions on vehicles equipped with electronic brake booster and electronic parking brakes may cause unexpected brake application, which could result in injury to hands or fingers. Put the brake system into service mode prior to servicing or removing any brake components. Failure to follow this instruction may result in serious personal injury.

NOTE: Removal steps in this procedure may contain installation details.

Activate the brake service mode.
Refer to: Brake Service Mode Activation and Deactivation (206-00 Brake System - General Information, General Procedures).

Remove the wheel and tire.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).

NOTICE: Do not pry in the caliper sight hole to retract the pistons as this can damage the pistons and boots.

NOTICE: Do not allow the brake caliper and anchor plate assembly to hang from the brake hose or damage to the hose can occur.
Remove the anchor plate bolts and position the brake caliper and anchor plate assembly aside. Discard the bolts.
Torque: 129 lb.ft (175 Nm)

Remove the brake disc.

Installation

NOTE: Make sure that the mating faces are clean and free of foreign material.

Clean the brake disc mating surfaces using a wire brush and the specified material.
Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

NOTICE: Make sure that the brake hose is not twisted when installing the brake caliper or damage to the brake flexible hose may occur.
To install, reverse the removal procedure.

Deactivate the brake service mode.
Refer to: Brake Service Mode Activation and Deactivation (206-00 Brake System - General Information, General Procedures).

Apply the brake pedal several times to verify correct brake system operation.

Removal and Installation - Brake Caliper Anchor Plate

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the brake pads. Refer to: Brake Pads (206-03 Front Disc Brake, Removal and Installation)...

Removal and Installation - Brake Disc Shield

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the brake disc. Refer to: Brake Disc (206-03 Front Disc Brake, Removal and Installation)...

Other information:

Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Exhaust System

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action PCM P0544:00 Exhaust Gas Temperature Sensor Circuit (Bank 1 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0545:00 Exhaust Gas Temperature Sensor Circuit Low (Bank 1 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0546:00 Exhaust Gas Temperature Sensor Circuit High (Bank 1 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0547:00 Exhaust Gas Temperature Sensor Circuit (Bank 2 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0548:00 Exhaust Gas Temperature Sensor Circuit Low (Bank 2 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0549:00 Exhaust Gas Temperature Sensor Circuit High (Bank 2 Sensor 1): No Sub Type Information GO to Pinpoint Test RB Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Lincoln Aviator 2020-2025 Service Manual: Description and Operation - Rear Suspension - Overview

Overview The rear suspension consists of the following components: Coil springs Lower arm and bushing assemblies Stabilizer bar and links Toe links Upper arms Lower arm vertical links Wheel bearing and wheel hub assemblies Wheel knuckles Wheel studs Suspension height sensor Dynamically controlled shock absorbers Refer to: Vehicle Dynamic Suspension - Vehicles With: Air Suspension - Component Location (204-05 Vehicle Dynamic Suspension, Description and Operation)...

Child Seats

Lincoln Aviator. Child Seats

Use a child restraint (sometimes called an infant carrier, convertible seat, or toddler seat) for infants, toddlers and children weighing 40 lb (18 kg) or less (generally four-years-old or younger).

Using Lap and Shoulder Belts

WARNING: Do not place a rearward facing child restraint in front of an active airbag. Failure to follow this instruction could result in personal injury or death.