Lincoln Aviator: Glass, Frames and Mechanisms / Removal and Installation - Rear Door Window Regulator and Motor
Special Tool(s) /
General Equipment
Removal
NOTE:
Left hand (LH) shown, right hand (RH) similar.
NOTE:
For rear door window regulator motors that are
non-functional it will be necessary to remove the rear door window
regulator motor prior to removing the rear door window regulator.
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the rear door trim panel.
Refer to: Rear Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
-
Remove the rear door window glass release access covers.
-
Lower the rear door window glass to the three quarters down position.
-
Connect the window control switch.
-
Lower the rear door window glass to the three quarters down position.
-
Disconnect the window control switch.
-
Release the rear door window glass and tape in the full up position.
-
Release the rear door window glass retaining clips.
Use the General Equipment: Punch
-
Raise the rear door window glass in the full up position.
-
Tape the rear door window glass in the full up position.
-
Position the rear door wiring harness aside.
-
Disconnect the rear door speaker electrical connector.
-
Disconnect the rear door window regulator motor electrical connector.
-
Release the rear door wiring harness routing clips and position the rear door wiring harness aside.
-
Remove the rear door window regulator nut adhesive cover.
-
NOTE:
Follow the unique instructions or graphic for this step in installation
Loosen the rear door window regulator nut.
Torque:
71 lb.in (8 Nm)
-
NOTE:
Follow the unique instructions or graphic for this step in installation.
Remove rear door window regulator and motor.
-
Release the rear door window regulator retaining clips.
Torque:
49 lb.in (5.5 Nm)
-
Position the rear door window regulator retaining clips into the service position.
-
NOTE:
This step is only necessary when installing a new component.
Remove the rear door window regulator motor.
-
Remove the rear door window regulator bolts.
-
Remove the rear door window regulator motor.
-
NOTE:
This step is only necessary when installing a new component.
Remove the rear door woofer speaker.
-
Remove the screws.
Torque:
22 lb.in (2.5 Nm)
-
Remove the rear door woofer speaker.
Installation
-
To install, reverse the removal procedure.
-
Torque the retainers and nuts in the sequence shown.
-
Torque the retainers in the sequence shown.
Torque:
49 lb.in (5.5 Nm)
-
Torque the nut in the sequence shown.
Torque:
71 lb.in (8 Nm)
-
Carry out the power door window initialization.
Refer to: Power Door Window Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).
Removal
NOTE:
LH (left-hand) side shown, RH (right-hand) side similar.
Remove the rear door window top run.
Refer to: Rear Door Glass Top Run (501-11 Glass, Frames and Mechanisms, Removal and Installation)...
Removal
NOTE:
Left hand (LH) shown, right hand (RH) similar.
NOTE:
For rear door window regulator motors that are
non-functional it may be necessary to remove the rear door window
regulator motor prior to securing the rear door window glass...
Other information:
Removal
NOTE:
Typical LH (left-hand) seat shown, RH (right-hand) seat similar.
NOTE:
Removal steps in this procedure may contain installation details.
Raise the seat to the full up position.
Disconnect the electrical connector...
For recommended metal repair guidelines and recommendations, refer to the following illustrations and: For additional information, refer to: Specifications (501-25 Body Repairs - General Information, Specifications).
Steel Type Legend
Item
Steel Type
Color
1
Mild Steel
Yellow
2
Bake Hardened Steel (BH)
Light Blue
3
Solid Solution Strength
Pink
4
High Strength Low Alloy (HSLA)
Dark Blue
5
Dual Phase (DP) 500, 600 Class Steel
Green
6
Dual Phase (DP) 700, 800, 900, 1000 Class Steel
Fuchsia
7
Laminate Steel
Teal
8
Ultra High Strength Steel (UHSS) Martensitic, Boron
Red
9
Transformation Induced Plasticity Steel (TRIP)
Gold
10
Aluminum
Purple
Front Structure
Item
Description
Steel Type
1
Radiator support
Magnesium alloy
2
Bracket
High-Strength Low Alloy (HSLA) 350 steel
3
Bracket
Aluminum alloy
4
Suspension housing
Aluminum alloy
5
Reinforcement
High-Strength Low Alloy (HSLA) 350 steel
6
Reinforcement
Boron and Dual Phase (DP) 600 steel
7
Reinforcement
Boron and Dual Phase (DP) 600 steel
8
Bracket
Aluminum alloy
9
Side member assembly
Aluminum alloy
10
Fender apron tube
Dual Phase (DP) 800 steel
Front Bumper
Item
Description
Steel Type
1
Bumper assembly
High strength aluminum
Dash Panel and Front Fenders
Item
Description
Steel Type
1
Crossmember
Boron steel
2
Dash panel
Mild steel
3
Cowl top panel
Mild steel
4
Reinforcement
Dual Phase (DP) 800 steel
5
Front crossmemembr extension
Dual Phase (DP) 600 steel
6
Reinforcement
Dual Phase (DP) 800 steel
7
Fender assembly (LH/RH)
Bake Hardened (BH) 210 steel
8
Bracket
Mild steel
Body Side Inner Panels
NOTE:
Left hand (LH) side shown, right hand (RH) side similar...
Categories
Each door has a backup power system which
allows the door to function if your vehicle
has no power. The system has a limited
number of operations before the power is
depleted and turns off. When the system
turns off, the door remains open and
unlatched and does not close.
If your vehicle has no power and the backup
power system is turned off, you can close
and secure your vehicle by manually
resetting each door latch using a key in the
position shown.
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