Lincoln Aviator 2020-2023 Service Manual / Chassis / Brake System / Front Disc Brake / Removal and Installation - Brake Pads

Lincoln Aviator: Front Disc Brake / Removal and Installation - Brake Pads

Special Tool(s) / General Equipment

12” / 300mm C-Clamp

Removal

WARNING: Service actions on vehicles equipped with electronic brake booster and electronic parking brakes may cause unexpected brake application, which could result in injury to hands or fingers. Put the brake system into service mode prior to servicing or removing any brake components. Failure to follow this instruction may result in serious personal injury.

Activate the brake service mode.
Refer to: Brake Service Mode Activation and Deactivation (206-00 Brake System - General Information, General Procedures).

Remove the wheel and tire.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).

NOTICE: Do not pry in the caliper sight hole to retract the pistons as this can damage the pistons and boots.

NOTICE: Do not allow the brake caliper to hang from the brake hose or damage to the hose can occur.
Remove the bolts and position the brake caliper aside.

Remove the brake pads.

Remove the brake pad clips. Discard if installing new brake pads.

NOTICE: Protect the caliper pistons and boots when pushing the caliper piston into the caliper piston bores or damage to components may occur.
If installing new brake pads.
Use a C-clamp and a worn brake pad to compress the disc brake caliper pistons into the brake caliper bore.
Use the General Equipment: 12” / 300mm C-Clamp

Installation

NOTICE: Make sure that the brake hose is not twisted when installing the brake caliper or damage to the brake flexible hose may occur.

Clean the brake pad-to-anchor plate contact surfaces.

Install the new brake pad clips.

NOTE: Make sure to apply the grease supplied with the brake pad kit to the brake pad-to-anchor plate contact points.
Clean the brake pad-to-anchor plate contact surfaces and apply the grease supplied with the brake pad kit.

Install the new brake pads.

Install the brake caliper and tighten the guide pin bolts.
Torque:
M8 :: 20 lb.ft (27 Nm)
M10 :: 34 lb.ft (46 Nm)

Deactivate the brake service mode.
Refer to: Brake Service Mode Activation and Deactivation (206-00 Brake System - General Information, General Procedures).

Depress the brake pedal, check the brake fluid level in the brake fluid reservoir and top up as necessary with brake fluid.
Refer to: Specifications (206-00 Brake System - General Information, Specifications).

Install the wheel and tire.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).

Removal and Installation - Brake Disc Shield

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the brake disc. Refer to: Brake Disc (206-03 Front Disc Brake, Removal and Installation)...

Removal and Installation - Front Brake Flexible Hose

Removal WARNING: Service actions on vehicles equipped with electronic brake booster and electronic parking brakes may cause unexpected brake application, which could result in injury to hands or fingers...

Other information:

Lincoln Aviator 2020-2023 Service Manual: Diagnosis and Testing - Parking, Rear and License Plate Lamps

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action BCM B10F3:11 Left Front Position Light:Circuit Short to Ground GO to Pinpoint Test D BCM B10F3:15 Left Front Position Light:Circuit Short to Battery or Open GO to Pinpoint Test D BCM B10F4:11 Right Front Position Light:Circuit Short to Ground GO to Pinpoint Test D BCM B10F4:15 Right Front Position Light:Circuit Short to Battery or Open GO to Pinpoint Test D BCM B1445:11 Rear Park Lamps Output:Circuit Short to Ground GO to Pinpoint Test D BCM B1445:15 Rear Park Lamps Output:Circuit Short to Battery or Open GO to Pinpoint Test D BCM B149E:11 Left Front Position/Sidemarker:Circuit Short To Ground GO to Pinpoint Test D BCM B149E:15 Left Front Position/Sidemarker:Circuit Short To Battery or Open GO to Pinpoint Test D BCM B149F:11 Right Front Position/Sidemarker:Circuit Short To Ground GO to Pinpoint Test D BCM B149F:15 Right Front Position/Sidemarker:Circuit Short To Battery or Open GO to Pinpoint Test D BCM B14A2:11 Tailgate/Liftgate Applique Lamps:Circuit Short To Ground GO to Pinpoint Test D BCM B14A2:15 Tailgate/Liftgate Applique Lamps:Circuit Short To Battery or Open GO to Pinpoint Test D BCM B14B2:11 Left Position Lamps:Circuit Short To Ground GO to Pinpoint Test D BCM B14B2:15 Left Position Lamps:Circuit Short To Battery or Open GO to Pinpoint Test D BCM B14B3:11 Right Position Lamps:Circuit Short To Ground GO to Pinpoint Test D BCM B14B3:15 Right Position Lamps:Circuit Short To Battery or Open GO to Pinpoint Test D BCM B14E4:01 Extra Enhanced Exterior Lighting System:General Electrical Failure GO to Pinpoint Test E BCM B14E4:08 Extra Enhanced Exterior Lighting System:Bus Signal / Message Failure GO to Pinpoint Test E BCM B14E4:1C Extra Enhanced Exterior Lighting System:Circuit Voltage Out of Range GO to Pinpoint Test E BCM B14E4:49 Extra Enhanced Exterior Lighting System:Internal Electronic Failure GO to Pinpoint Test E BCM B14E4:55 Extra Enhanced Exterior Lighting System:Not Configured GO to Pinpoint Test E BCM B14E4:61 Extra Enhanced Exterior Lighting System:Signal Calculation Failure GO to Pinpoint Test E Symptom Charts Symptom Chart: Parking, Rear and License Plate Lamps Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Lincoln Aviator 2020-2023 Service Manual: Removal and Installation - Rear Driveshaft Slip Yoke Boot

Special Tool(s) / General Equipment Crimping Tool Materials Name Specification Motorcraft® Premium Long-Life GreaseXG-1-E1 ESA-M1C75-B Removal Remove the rear driveshaft. Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation)...

Locking and Unlocking the Doors from Inside

Lincoln Aviator. Locking and Unlocking the Doors from Inside

Unlock. Lock.

Locking the Doors

Press the lock switch on the door interior trim panel. The doors can no longer be released using the exterior door handle switches and the luggage compartment locks.