Lincoln Aviator: Hydraulic Brake Actuation / Removal and Installation - Brake Pedal and Bracket
Removal
NOTE: Removal steps in this procedure may contain installation details.
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Remove the BCM.
Refer to: Body Control Module (BCM) (419-10 Multifunction Electronic Modules, Removal and Installation).
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NOTICE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. The switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.
Remove the stoplamp switch.
Refer to: Stoplamp Switch (417-01 Exterior Lighting, Removal and Installation).
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Push inward on the tabs and remove the clevis pin. Discard the clevis pin.
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Remove the brake pedal and bracket assembly mounting nuts and bolts. Discard the nuts and bolts.
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Installation
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NOTICE: Do not press, pull or otherwise move the brake pedal while installing the stoplamp switch. The switch must be installed with the booster push rod attached to the brake pedal and with the brake pedal in the at-rest position. Installing the switch with the brake pedal in any other position will result in incorrect adjustment and may damage the switch.
To install, reverse the removal procedure.
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Install the brake pedal and bracket assembly and tighten the new nuts and bolts in the sequence shown.
Torque: 177 lb.in (20 Nm)
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Removal and Installation - Brake Fluid Reservoir
Removal
NOTICE:
Siphon the brake fluid from the HCU/EBB reservoir, if the
reservoir is not emptied there will be a large amount of brake fluid
spilled in the engine compartment...
Removal and Installation - Remote Brake Fluid Reservoir
Removal
NOTICE:
Siphon the brake fluid from the HCU/EBB reservoir, if the
reservoir is not emptied there will be a large amount of brake fluid
spilled in the engine compartment...
Other information:
Lincoln Aviator 2020-2026 Service Manual: Overhaul - Transmission
Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge 205-1018Installation Tube 307-003 (T57L-500-B) Holding Fixture, Transmission 307-091Handle, Torque ConverterTKIT-2009TC-F 307-309Remover, Torque Converter SealTKIT-1994-FMH/FLMHTKIT-1994-LMH/MHTKIT-1994-FH 307-346 (T97T-7902-A) Retainer, Torque ConverterTKIT-1998-LM (NavigatoR)TKIT-1997-F/FLM/LT 307-549Installer, Shift Shaft Fluid SealTKIT-2005D1-F1 307-5842-6 Spring CompressorTKIT-2006UF-FLMTKIT-2006UF-ROW 307-589Overdrive clutch and balance piston service setTKIT-2006UF-FLMTKIT-2006UF-ROW 307-651Bracket, Pump Remover/Installer 307-651-02Lift fixture adapter for 307-651 307-661Gauge, End PlayTKIT-2009C-FTKIT-2009C-ROW 307-661-01Spacers/Plate, Clearance Gage 307-662Gauge, Clutch Pack EndplayTKIT-2009C-FTKIT-2009C-ROW 307-691Tester, Torque Convertor Leak 307-732Tool Kit, Torque Converter Flusher 307-732-02Adapter for 307-732 Converter flushing Mandrel 307-736Installer, Pump Drive Gear Bearing 307-737Press Tool, Oil Pump Drive Idler Gear 307-741Spring Compressor, F Clutch 307-743Remover, Pump Drive Gear 307-746Remover, Transmission Wiring Harness Connector 307-780Converter Seal installer 307-782Installer, Output Shaft Seal 307-783Installer, Roll Pin 307-784One way clutch alignment tool 307-785Clutch spring compressor 307-786F7 Seal Installer/Sizer Input Shaft 307-787F8 Seal Installer/Sizer Input Shaft 307-790Endplay Check Gauge 307-796F2 Seal Guide, Installer & Sizer 307-797Installer, Alignment Studs (3) & Alignment Pin (All 10R) 307-803F1 Seal Guide, Installer & Sizer 307-804F9 Seal Guide, Installer & Sizer Rubber Mallet Hydraulic Press Punch Wooden Block Magnet Materials Name Specification Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV WSS-M2C949-A, MERCON® ULV All vehicles Transmission overhaul includes the following: Complete disassembly of the transmission Cleaning and inspecting of all components Replacement of all seals, gaskets, and one time use components...
Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Coolant Outlet Connector
Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal Remove the direct injection fuel rail LH. Refer to: Direct Injection Fuel Rail LH (303-04A Fuel Charging and Controls - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation)...
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Children and Airbags
WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.
