Lincoln Aviator 2020-2026 Service Manual / Chassis / Brake System / Hydraulic Brake Actuation / Removal and Installation - Brake Pedal and Bracket

Lincoln Aviator: Hydraulic Brake Actuation / Removal and Installation - Brake Pedal and Bracket

Removal

NOTE: Removal steps in this procedure may contain installation details.

Remove the BCM.
Refer to: Body Control Module (BCM) (419-10 Multifunction Electronic Modules, Removal and Installation).

NOTICE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. The switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.
Remove the stoplamp switch.
Refer to: Stoplamp Switch (417-01 Exterior Lighting, Removal and Installation).

Push inward on the tabs and remove the clevis pin. Discard the clevis pin.

Remove the brake pedal and bracket assembly mounting nuts and bolts. Discard the nuts and bolts.

Installation

NOTICE: Do not press, pull or otherwise move the brake pedal while installing the stoplamp switch. The switch must be installed with the booster push rod attached to the brake pedal and with the brake pedal in the at-rest position. Installing the switch with the brake pedal in any other position will result in incorrect adjustment and may damage the switch.
To install, reverse the removal procedure.

Install the brake pedal and bracket assembly and tighten the new nuts and bolts in the sequence shown.
Torque: 177 lb.in (20 Nm)

Removal and Installation - Brake Fluid Reservoir

Removal NOTICE: Siphon the brake fluid from the HCU/EBB reservoir, if the reservoir is not emptied there will be a large amount of brake fluid spilled in the engine compartment...

Removal and Installation - Remote Brake Fluid Reservoir

Removal NOTICE: Siphon the brake fluid from the HCU/EBB reservoir, if the reservoir is not emptied there will be a large amount of brake fluid spilled in the engine compartment...

Other information:

Lincoln Aviator 2020-2026 Service Manual: Diagnosis and Testing - Charging System

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action BCM B11DB:02 Battery Monitoring Module "A": General Signal Failure GO to Pinpoint Test F BCM B11DB:08 Battery Monitoring Module "A": Bus Signal/Message Failures GO to Pinpoint Test F BCM B11DB:09 Battery Monitoring Module "A": Component Failures GO to Pinpoint Test F BCM B11DB:11 Battery Monitoring Module "A": Circuit Short To Ground GO to Pinpoint Test F BCM B11DB:49 Battery Monitoring Module "A": Internal Electronic Failure GO to Pinpoint Test I BCM B11DB:55 Battery Monitoring Module "A": Not Configured GO to Pinpoint Test J BCM B1489:11 Battery Monitoring System (BMS) Sensor Power: Circuit Short To Ground GO to Pinpoint Test F PCM P0562:00 System Voltage Low: No Sub Type Information GO to Pinpoint Test B PCM P0563:00 System Voltage High: No Sub Type Information GO to Pinpoint Test A PCM P065B:00 Generator "A" Control Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test B PCM P065C:00 Generator "A" Mechanical Performance: No Sub Type Information GO to Pinpoint Test B PCM P0A3B:00 Generator "A" Over Temperature: No Sub Type Information GO to Pinpoint Test K PCM P0A5A:00 Generator Current Sensor Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test E PCM P0A5B:00 Generator Current Sensor Circuit Low: No Sub Type Information GO to Pinpoint Test E PCM P0A5C:00 Generator Current Sensor Circuit High: No Sub Type Information GO to Pinpoint Test E PCM U012D:00 Lost Communication With Generator "A" Control Module: No Sub Type Information GO to Pinpoint Test G PCM U042E:00 Invalid Data Received From Generator "A" Control Module: No Sub Type Information GO to Pinpoint Test G Inspection and Verification Verify the customer concern by operating the charging system...

Lincoln Aviator 2020-2026 Service Manual: Diagnosis and Testing - Parking Aid

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action IPMB B129C:08 Left Front Side Sensor: Bus Signal / Message Failure GO to Pinpoint Test A IPMB B129C:96 Left Front Side Sensor: Component Internal Failure GO to Pinpoint Test E IPMB B129C:98 Left Front Side Sensor: Component or System Over Temperature GO to Pinpoint Test F IPMB B129D:08 Right Front Side Sensor: Bus Signal / Message Failure GO to Pinpoint Test B IPMB B129D:96 Right Front Side Sensor: Component Internal Failure GO to Pinpoint Test E IPMB B129D:98 Right Front Side Sensor: Component or System Over Temperature GO to Pinpoint Test F IPMB B13F3:08 Left Rear Side Sensor: Bus Signal / Message Failure GO to Pinpoint Test C IPMB B13F3:96 Left Rear Side Sensor: Component Internal Failure GO to Pinpoint Test G IPMB B13F3:98 Left Rear Side Sensor: Component or System Over Temperature GO to Pinpoint Test F IPMB B13F4:08 Right Rear Side Sensor: Bus Signal / Message Failure GO to Pinpoint Test D IPMB B13F4:96 Right Rear Side Sensor: Component Internal Failure GO to Pinpoint Test G IPMB B13F4:98 Right Rear Side Sensor: Component or System Over Temperature GO to Pinpoint Test F Symptom Chart(s) Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Children and Airbags

WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.

Lincoln Aviator. Children and Airbags