Lincoln Aviator 2020-2025 Service Manual / Powertrain / Engine / Engine Cooling - 3.0L EcoBoost / Removal and Installation - Cooling Module

Lincoln Aviator: Engine Cooling - 3.0L EcoBoost / Removal and Installation - Cooling Module

Removal

NOTE: Removal steps in this procedure may contain installation details.

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).

Drain the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 3.0L EcoBoost, General Procedures).

Evacuate the A/C system.
Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - Vehicles With: R1234YF Refrigerant (412-00 Climate Control System - General Information, General Procedures).

Remove the radiator grille opening panel.
Refer to: Radiator Grille Opening Panel (501-02 Front End Body Panels, Removal and Installation).

NOTE: Make sure that all openings are sealed.
Remove the condenser inlet and outlet nuts and disconnect the fittings.
Torque:
Stage 1: 80 lb.in (9 Nm)
Stage 2: 155 lb.in (17.5 Nm)

- Disconnect the quick release coupling.
- Loosen the clamp and position the upper radiator hose.
  Torque: 44 lb.in (5 Nm)

- Detach the coolant hose retainer.
- Remove the bolt and position the degas bottle aside.
  Torque: 44 lb.in (5 Nm)

Disconnect the electrical connector and detach the wiring harness retainers.

Release the clips and remove the radiator air deflector.

Loosen the clamp and position the CAC hose.
Torque: 44 lb.in (5 Nm)

- Disconnect the MAP electrical connector.
- Release the quick connect coupling.
- Remove the bolt.
  Torque: 93 lb.in (10.5 Nm)
- Loosen the clamp and position the CAC hose.
  Torque: 44 lb.in (5 Nm)

Release the tabs, remove the bolt and the CAC.
Torque: 71 lb.in (8 Nm)

Loosen the clamp and position the lower radiator hose.

Remove the cooling module.

Installation

To install, reverse the removal procedure.

NOTICE: Only use the specified material to lubricate the seals.
Install new condenser fitting O-ring seals.
Refer to: Specifications (412-00 Climate Control System - General Information, Specifications).

Fill and bleed the cooling system.

Removal and Installation - Cooling Fan Motor and Shroud

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal Remove the air cleaner. Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 3...

Removal and Installation - Cylinder Head to Coolant Outlet Connector Hose Assembly

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTE: Removal steps in this procedure may contain installation details...

Other information:

Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Active Grille Shutter

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action PCM P059F:00 Active Grille Air Shutter "A" Performance/Stuck Off:No Sub Type Information GO to Pinpoint Test A PCM P05A1:00 Active Grille Air Shutter "A" Position Sensor Minimum/Maximum Stop Performance:No Sub Type Information GO to Pinpoint Test A PCM P05A2:00 Active Grille Air Shutter "A" Control Circuit/Open:No Sub Type Information GO to Pinpoint Test A PCM P05A7:00 Active Grille Air Shutter "A" Supply Voltage Circuit Low:No Sub Type Information GO to Pinpoint Test A PCM P05AE:00 Active Grille Air Shutter "B" Performance/Stuck Off:No Sub Type Information GO to Pinpoint Test A PCM P05B0:00 Active Grille Air Shutter "B" Position Sensor Minimum/Maximum Stop Performance:No Sub Type Information GO to Pinpoint Test A PCM P05B1:00 Active Grille Air Shutter "B" Control Circuit/Open:No Sub Type Information GO to Pinpoint Test A PCM P05B6:00 Active Grille Air Shutter "B" Supply Voltage Circuit Low:No Sub Type Information GO to Pinpoint Test A PCM P05C0:00 Active Grille Air Shutter Module "A" Over Temperature:No Sub Type Information GO to Pinpoint Test A PCM P05C1:00 Active Grille Air Shutter Module "B" Over Temperature:No Sub Type Information GO to Pinpoint Test A PCM U0046:00 Vehicle Communication Bus C:No Sub Type Information GO to Pinpoint Test A PCM U0284:00 Lost Communication with Active Grille Air Shutter Module "A":No Sub Type Information GO to Pinpoint Test A PCM U0285:00 Lost Communication with Active Grille Air Shutter Module "B":No Sub Type Information GO to Pinpoint Test A Symptom Chart(s) Symptom Chart: Active Grille Shutter Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Coolant Outlet Connector

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal Remove the direct injection fuel rail LH. Refer to: Direct Injection Fuel Rail LH (303-04A Fuel Charging and Controls - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation)...

Seatbelt Height Adjustment

WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.

Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.