Lincoln Aviator 2020-2026 Service Manual / Powertrain / Engine / Engine Cooling - 3.0L EcoBoost / Removal and Installation - Cooling Module

Lincoln Aviator: Engine Cooling - 3.0L EcoBoost / Removal and Installation - Cooling Module

Removal

NOTE: Removal steps in this procedure may contain installation details.

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).

Drain the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 3.0L EcoBoost, General Procedures).

Evacuate the A/C system.
Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - Vehicles With: R1234YF Refrigerant (412-00 Climate Control System - General Information, General Procedures).

Remove the radiator grille opening panel.
Refer to: Radiator Grille Opening Panel (501-02 Front End Body Panels, Removal and Installation).

NOTE: Make sure that all openings are sealed.
Remove the condenser inlet and outlet nuts and disconnect the fittings.
Torque:
Stage 1: 80 lb.in (9 Nm)
Stage 2: 155 lb.in (17.5 Nm)

- Disconnect the quick release coupling.
- Loosen the clamp and position the upper radiator hose.
  Torque: 44 lb.in (5 Nm)

- Detach the coolant hose retainer.
- Remove the bolt and position the degas bottle aside.
  Torque: 44 lb.in (5 Nm)

Disconnect the electrical connector and detach the wiring harness retainers.

Release the clips and remove the radiator air deflector.

Loosen the clamp and position the CAC hose.
Torque: 44 lb.in (5 Nm)

- Disconnect the MAP electrical connector.
- Release the quick connect coupling.
- Remove the bolt.
  Torque: 93 lb.in (10.5 Nm)
- Loosen the clamp and position the CAC hose.
  Torque: 44 lb.in (5 Nm)

Release the tabs, remove the bolt and the CAC.
Torque: 71 lb.in (8 Nm)

Loosen the clamp and position the lower radiator hose.

Remove the cooling module.

Installation

To install, reverse the removal procedure.

NOTICE: Only use the specified material to lubricate the seals.
Install new condenser fitting O-ring seals.
Refer to: Specifications (412-00 Climate Control System - General Information, Specifications).

Fill and bleed the cooling system.

Removal and Installation - Cooling Fan Motor and Shroud

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal Remove the air cleaner. Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 3...

Removal and Installation - Cylinder Head to Coolant Outlet Connector Hose Assembly

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTE: Removal steps in this procedure may contain installation details...

Other information:

Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Voice Microphone

Removal Lower the headliner. Refer to: Headliner - Lowering (501-05 Interior Trim and Ornamentation, Removal and Installation). Release the tab, disconnect the electrical connector and remove the voice microphone. Installation To install, reverse the removal procedure...

Lincoln Aviator 2020-2026 Service Manual: Description and Operation - Vehicle Specific Body Construction

For recommended metal repair guidelines and recommendations, refer to the following illustrations and: For additional information, refer to: Specifications (501-25 Body Repairs - General Information, Specifications). Steel Type Legend Item Steel Type Color 1 Mild Steel Yellow 2 Bake Hardened Steel (BH) Light Blue 3 Solid Solution Strength Pink 4 High Strength Low Alloy (HSLA) Dark Blue 5 Dual Phase (DP) 500, 600 Class Steel Green 6 Dual Phase (DP) 700, 800, 900, 1000 Class Steel Fuchsia 7 Laminate Steel Teal 8 Ultra High Strength Steel (UHSS) Martensitic, Boron Red 9 Transformation Induced Plasticity Steel (TRIP) Gold 10 Aluminum Purple Front Structure Item Description Steel Type 1 Radiator support Magnesium alloy 2 Bracket High-Strength Low Alloy (HSLA) 350 steel 3 Bracket Aluminum alloy 4 Suspension housing Aluminum alloy 5 Reinforcement High-Strength Low Alloy (HSLA) 350 steel 6 Reinforcement Boron and Dual Phase (DP) 600 steel 7 Reinforcement Boron and Dual Phase (DP) 600 steel 8 Bracket Aluminum alloy 9 Side member assembly Aluminum alloy 10 Fender apron tube Dual Phase (DP) 800 steel Front Bumper Item Description Steel Type 1 Bumper assembly High strength aluminum Dash Panel and Front Fenders Item Description Steel Type 1 Crossmember Boron steel 2 Dash panel Mild steel 3 Cowl top panel Mild steel 4 Reinforcement Dual Phase (DP) 800 steel 5 Front crossmemembr extension Dual Phase (DP) 600 steel 6 Reinforcement Dual Phase (DP) 800 steel 7 Fender assembly (LH/RH) Bake Hardened (BH) 210 steel 8 Bracket Mild steel Body Side Inner Panels NOTE: Left hand (LH) side shown, right hand (RH) side similar...

Seatbelt Height Adjustment

WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.

Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.