Lincoln Aviator 2020-2026 Service Manual / Chassis / Driveline / Front Drive Axle/Differential / Removal and Installation - Drive Pinion Seal

Lincoln Aviator: Front Drive Axle/Differential / Removal and Installation - Drive Pinion Seal

Special Tool(s) / General Equipment

	205-1065 Installer, Pinion Seal
	205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft T83-4000-A TKIT-1983-F TKIT-1983-FLM TKIT-1983-FX
Flat Headed Screw Driver

Materials

Name	Specification
Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing Grease XG-11	WSS-M1C267-A1

Removal

Remove the front driveshaft.
Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).

Remove and discard the front axle drive pinion stem nut.

Using a general equipment, remove and discard the front drive pinion seal dust cover.
Use the General Equipment: Flat Headed Screw Driver

Using a general equipment, remove and discard the front drive pinion seal.
Use the General Equipment: Flat Headed Screw Driver

Installation

NOTE: Make sure that the component is clean, free of foreign material and lubricant.
Clean and inspect the front drive pinion oil seal matting surface.

Lubricate the new drive pinion seal lip with grease.
Material: Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing Grease / XG-11 (WSS-M1C267-A1)

NOTE: Installation of the halfshaft oil seal without the correct tools can result in early seal failure.

NOTE: Do not disassemble the new oil seal.
Install the new drive pinion seal onto a suitable special tool.
Use Special Service Tool: 205-1065 Installer, Pinion Seal. , 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft.

NOTICE: Strike only the handle. Directly striking the installer tool will damage the seal.
Using the special tools, install the new drive pinion seal.
Use Special Service Tool: 205-1065 Installer, Pinion Seal. , 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft.

Install the new drive pinion seal dust cover.

NOTE: This step require the aid of another technician.
Install the new front axle drive pinion stem nut.
Torque: 266 lb.ft (360 Nm)

Install the front driveshaft.
Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).

Removal and Installation - Differential Breather Tube

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the front RH wheel only. Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation)...

Removal and Installation - Front Halfshaft Speed Sensor

Materials Name Specification Motorcraft® SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL WSL-M2C192-A Removal With the vehicle in NEUTRAL, position it on a hoist...

Other information:

Lincoln Aviator 2020-2026 Owners Manual: Notice to utility vehicle and truck owners

WARNING: Vehicles with a higher center of gravity (utility and four-wheel drive vehicles) handle differently than vehicles with a lower center of gravity (passenger cars). Avoid sharp turns, excessive speed and abrupt steering in these vehicles...

Lincoln Aviator 2020-2026 Service Manual: Diagnosis and Testing - Fuel Tank and Lines

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action PCM P008A:00 Low Pressure Fuel System Pressure - Too Low: No Sub Type Information GO to Pinpoint Test HC PCM P008B:00 Low Pressure Fuel System Pressure - Too High: No Sub Type Information GO to Pinpoint Test HC PCM P00BA:00 Low Fuel Pressure - Forced Limited Power: No Sub Type Information GO to Pinpoint Test HC PCM P00BB:00 Fuel Injector Insufficient Flow - Forced Limited Power: No Sub Type Information GO to Pinpoint Test HC PCM P0148:00 Fuel Delivery Error: No Sub Type Information GO to Pinpoint Test HC PCM P0230:00 Fuel Pump Primary Circuit: No Sub Type Information GO to Pinpoint Test KC PCM P0231:00 Fuel Pump Secondary Circuit Low: No Sub Type Information GO to Pinpoint Test KC PCM P0232:00 Fuel Pump Secondary Circuit High: No Sub Type Information GO to Pinpoint Test KC PCM P025A:00 Fuel Pump Module A Control Circuit/Open: No Sub Type Information GO to Pinpoint Test KC PCM P025B:00 Fuel Pump Module A Control Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test KC PCM P025C:00 Fuel Pump Module A Control Circuit Low: No Sub Type Information GO to Pinpoint Test KC PCM P025D:00 Fuel Pump Module A Control Circuit High: No Sub Type Information GO to Pinpoint Test KC PCM P027B:00 Fuel Pump Module B Control Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test KC PCM P0627:00 Fuel Pump A Control Circuit/Open: No Sub Type Information GO to Pinpoint Test KC PCM P064A:00 Fuel Pump Control Module A: No Sub Type Information GO to Pinpoint Test KC PCM P166A:00 Restraints Deployment Communication Circuit: No Sub Type Information GO to Pinpoint Test KC PCM P2632:00 Fuel Pump B Control Circuit/Open: No Sub Type Information GO to Pinpoint Test KC PCM P26EA:00 Fuel Pump Control Module B: No Sub Type Information GO to Pinpoint Test KC PCM U0109:00 Lost Communication With Fuel Pump Control Module A: No Sub Type Information GO to Pinpoint Test KC PCM U016C:00 Lost Communication With Fuel Pump Control Module B: No Sub Type Information GO to Pinpoint Test KC PCM U210B:00 Lost Communication Between Fuel Pump Control Module A And Restraints Control Module: No Sub Type Information GO to Pinpoint Test KC Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Seatbelt Height Adjustment

WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.

Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.