Lincoln Aviator: Front Drive Axle/Differential / Removal and Installation - Differential Breather Tube
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the front RH wheel only.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
-
-
Remove the pin-type retainer.
-
Remove the bolts and the radiator air deflector.
-
Remove the bolts.
-
Remove the retainers and the engine undershield.
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Remove the pin-type retainers and the RH steering gear splash shield.
-
Disconnect the breather hose from the front axle assembly vent tube and detach the breather hose tie straps.
-
Detach the tie strap and remove the front axle assembly breather hose.
-
NOTICE:
Make sure the axle assembly vent tube and vent plug is not damaged or blocked.
Clean and inspect the front axle assembly vent tube.
-
NOTE:
This step is not necessary when installing a new component.
Inspect front axle assembly the vent tube for blocked or cracked. Install new vent tube and vent plug if .
Installation
-
To install, reverse the removal the procedure.
Special Tool(s) /
General Equipment
205-907Handle, 32 DriverTKIT-2008DH-FLM
307-256
(T92P-77000-FH)
Installer, Differential Fluid SealTKIT-1992-FLMH/LMH
Removal
NOTE:
The stub shaft seals must be replaced whenever the halfshafts are removed...
Special Tool(s) /
General Equipment
205-1065Installer, Pinion Seal
205-199
(T83T-3132-A1)
Installer, Spindle/Axle ShaftT83-4000-ATKIT-1983-FTKIT-1983-FLMTKIT-1983-FX
Flat Headed Screw Driver
Materials
Name
Specification
Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing GreaseXG-11
WSS-M1C267-A1
Removal
Remove the front driveshaft...
Other information:
Material
Item
Specification
Fill Capacity
Motorcraft® High Temperature Nickel Anti-Seize Lubricant
XL-2
-
Motorcraft® Wheel and Tire Cleaner
ZC-37-A
-
General Specifications
Item
Specification
Tire Inflation
Tires
See Safety Certification Label on driver door jamb
Wheel Weights
Wheel weight type
Use a wheel weight manufacturer's rim gauge to determine the correct wheel weight application
Torque Specifications
Item
Nm
lb-ft
lb-in
Valve stem-to-TPMS sensor screw...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Hot Air Gun
Knife
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information...