Lincoln Aviator: Front Drive Axle/Differential / Removal and Installation - Differential Breather Tube
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the front RH wheel only.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
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Remove the pin-type retainer.
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Remove the bolts and the radiator air deflector.
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Remove the bolts.
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Remove the retainers and the engine undershield.
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Remove the pin-type retainers and the RH steering gear splash shield.
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Disconnect the breather hose from the front axle assembly vent tube and detach the breather hose tie straps.
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Detach the tie strap and remove the front axle assembly breather hose.
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NOTICE:
Make sure the axle assembly vent tube and vent plug is not damaged or blocked.
Clean and inspect the front axle assembly vent tube.
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NOTE:
This step is not necessary when installing a new component.
Inspect front axle assembly the vent tube for blocked or cracked. Install new vent tube and vent plug if .
Installation
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To install, reverse the removal the procedure.
Special Tool(s) /
General Equipment
205-907Handle, 32 DriverTKIT-2008DH-FLM
307-256
(T92P-77000-FH)
Installer, Differential Fluid SealTKIT-1992-FLMH/LMH
Removal
NOTE:
The stub shaft seals must be replaced whenever the halfshafts are removed...
Special Tool(s) /
General Equipment
205-1065Installer, Pinion Seal
205-199
(T83T-3132-A1)
Installer, Spindle/Axle ShaftT83-4000-ATKIT-1983-FTKIT-1983-FLMTKIT-1983-FX
Flat Headed Screw Driver
Materials
Name
Specification
Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing GreaseXG-11
WSS-M1C267-A1
Removal
Remove the front driveshaft...
Other information:
Removal
Release the clips and remove the LH instrument panel end cap.
Release the clips and remove the RH instrument panel trim panel.
Remove the screws, release the clips and remove the driver side register assembly...
Inspection and Verification
Verify the customer concern.
Visually inspect for obvious signs of mechanical damage.
Visual Inspection Chart
Mechanical
Damaged or contaminated accessory drive belt
Damaged or contaminated pulley(s)
Incorrect accessory drive belt
Incorrect fitment of the accessory drive belt
Generator
Air conditioning (A/C) compressor
Pulley(s)
Loose hardware
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step...