Lincoln Aviator: Bumpers / Removal and Installation - Front Bumper Cover
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the front wheels and tires.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
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On both sides.
Remove the screws, release the retainers, release the clips and position front fender moulding aside.
Use the General Equipment: Interior Trim Remover
Torque:
22 lb.in (2.5 Nm)
-
On both sides.
Remove the fender liner push pins.
-
On both sides.
Remove the fender liner screws.
Torque:
22 lb.in (2.5 Nm)
-
Remove the screws.
Torque:
22 lb.in (2.5 Nm)
-
On both sides.
Position the front fender liner aside.
-
Disconnect the front bumper cover harness electrical connector.
-
-
Disconnect the front bumper cover harness electrical connector.
-
Disconnect the front camera harness electrical connector.
-
Disconnect the washer hose and plug the washer hose end.
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On both sides.
Remove the front bumper cover to fender bracket bolts and release the tab.
Torque:
22 lb.in (2.5 Nm)
-
Remove the retainers, release the clips and remove the LH engine compartment cover.
-
Remove the retainers and the RH engine compartment cover.
-
Remove the push pins and the radiator sight shield.
-
If equipped.
Disconnect the electrical connector, the wiring harness
retainers and position the engine block heater wiring harness aside.
-
Remove the Screws.
Torque:
22 lb.in (2.5 Nm)
-
NOTE:
This step requires the aid of another technician.
Release the tabs, release the clips and remove the front bumper cover.
Torque:
22 lb.in (2.5 Nm)
Installation
-
To install, reverse the removal procedure.
Vehicles With: 360 Degree Camera
-
Align the 360° cameras.
Refer to: 360 Degree View Camera Alignment (413-13B Parking Aid - Vehicles With: Parking Aid Camera, General Procedures).
Vehicles With: Active Park Assist/Front Parking Aid
-
If replacing the front bumper cover.
Check the alignment of the front active park assist and front parking aid sensors.
Refer to: Azimuth System Check (413-13A Parking Aid - Vehicles With: Rear Parking Aid, General Procedures).
Refer to: Elevation System Check (413-13A Parking Aid - Vehicles With: Rear Parking Aid, General Procedures).
Refer to: Azimuth System Check (413-13C Parking Aid - Vehicles With: Active Park Assist, General Procedures).
-
If any sensor fails the check, diagnose the sensor fault.
Refer to: Parking Aid (413-13A Parking Aid - Vehicles With: Rear Parking Aid, Diagnosis and Testing).
Refer to: Parking Aid (413-13C Parking Aid - Vehicles With: Active Park Assist, Diagnosis and Testing).
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation)...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
All vehicles
Remove the rear bumper cover.
Refer to: Rear Bumper Cover (501-19 Bumpers, Removal and Installation)...
Other information:
System Diagram
Item
Description
1
Current Sensor
2
Contactor Sense Leads
3
BECM
4
Precharge Contactor Coil
5
Positive Contactor Coil
6
Negative Contactor Coil
7
High Voltage Battery Junction Box
8
Temperature Sensors
9
Cell Voltage Sense Leads
10
PCM
11
Battery Cell Arrays
12
GWM
13
RCM
14
DCDC
15
12 Volt Battery Monitoring Sensor
16
TCU (if equipped)
17
Ignition Switch
18
Main 12 Volt Battery
19
HVAC
20
Service Disconnect
21
High Voltage Battery Coolant Diverter Valve
22
Motor Electronics Coolant Pump
23
Isolation Switch (BIB)
24
Auxiliary 12 Volt Battery
25
Coolant Temperature Sensor
26
High Voltage Battery
27
BCM
28
High Voltage Battery Coolant Pump
29
BCMC
30
SOBDMC
31
High Voltage Interlock Loop (HVIL)
32
Auxillary Contactor Coil
33
SOBDM also known as the Battery Charger Control Module (BCCM)
System Operation
Network Message Chart - Battery Energy Control Module (BECM)
Broadcast Message
Originating Module
Message Purpose
12 volt battery voltage
BCM
Battery voltage measured with battery sensor...
Special Tool(s) /
General Equipment
412-001
(T71P-19703-B)
Remover, Compressor Pulley
Activation
Remove the A/C compressor. Refer to Air Conditioning A/C Compressor procedure in Group 412.
NOTE:
If equipped with spring rubber clutch...