Lincoln Aviator 2020-2026 Service Manual / Body and Paint / Body and Paint / Interior Trim and Ornamentation / Removal and Installation - Headliner

Lincoln Aviator: Interior Trim and Ornamentation / Removal and Installation - Headliner

Special Tool(s) / General Equipment

Pick Hook
Interior Trim Remover

Materials

Name	Specification
3M™ Super-Fast Repair Adhesive 04747	-

Removal

Remove the following items:
1. On both sides.
  Remove the A-pillar trim panel.
  Refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
1. On both sides.
  Remove the upper B-pillar trim panel.
  Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
1. On both the sides.
  Remove the C-pillar trim panel.
  Refer to: C-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

On LH side.
Position the headliner wiring harness aside.
1. Disconnect the headliner wiring harness electrical connectors.
1. Release the headliner wiring harness retainers.
  Use the General Equipment: Interior Trim Remover

On RH side.
Position the headliner wiring harness aside.
1. Disconnect the headliner wiring harness electrical connector.
1. Release the headliner wiring harness retainers.
  Use the General Equipment: Interior Trim Remover

On RH side.
Position the rear wiper washer hose aside.
1. Disconnect the rear wiper washer hose coupling.
  Refer to: Washer Hose Coupling (501-16 Wipers and Washers, General Procedures).
1. Release the rear wiper washer hose from the retainers.

NOTE: Interior rear view mirror removed for clarity.
If equipped.
Release the clips and remove the interior rear view mirror cover.
Use the General Equipment: Interior Trim Remover

NOTE: Interior rear view mirror removed for clarity.
If equipped.
Disconnect the headliner wiring harness electrical connectors.
1. Disconnect the humidity and temperature sensor electrical connector.
1. Disconnect the interior rear view mirror electrical connector.
1. Disconnect the front vision camera electrical connector.
1. Disconnect the rain sensor electrical connector.
1. Disconnect the heated windshield grid electrical connector.

NOTE: LH shown, RH similar.
On both sides.
Remove the sun visor.
1. Position the sun visor screw cover aside.
1. Remove the sun visor screw.
1. Rotate the sun visor assembly down.
1. If equipped.
  Disconnect the sun visor electrical connector.

NOTE: LH shown, RH similar.
On both sides.
Remove the screw and the sun visor clip.

On RH side.
Remove the front assist handle.
1. Position the front assist handle down.
1. Remove the front assist handle retainers.
  Use the General Equipment: Pick Hook

NOTE: LH shown, RH similar.
On both sides.
Remove the rear assist handle.
1. Position the rear assist handle down.
1. Remove the rear assist handle retainers.
  Use the General Equipment: Pick Hook

On RH side.
Disconnect the rear wiper washer hose coupling.
Refer to: Washer Hose Coupling (501-16 Wipers and Washers, General Procedures).

On both sides.
Position the front seat backrest in the fully reclined position.

On both sides.
Position the second row seat backrest in the fold flat position.

Position the third row seat backrests in the fold flat position.

NOTE: Seats removed for clarity.
Release the rear clips and lower the headliner.
Use the General Equipment: Interior Trim Remover

Remove the headliner.

Installation

NOTE: These steps are only necessary when installing a new component.

NOTE: When transferring the headliner harness to a new headliner note the location of each electrical connector during removal and maintain those locations when transferring the harness. If equipped with noise cancellation the microphone connectors are the same but are not interchangeable and must maintain their original locations for the system to operate correctly.

NOTE: Obtain the specified adhesive commercially. Depending on the headliner and optional wiring harness(es), the purchase of multiple tubes is suggested.
1. Using tape, mark the wire at the exit points for proper length from headliner-to-body / roof connectors.
1. Carefully remove the wiring harness from the original headliner.
1. Using a marking tool, mark the new headliner with the routing and exit points of the wiring harness from the original headliner.
1. NOTICE: Make sure not to damage the wiring harness when cutting the excess adhesive from the wiring harness.
  Cut and remove any excess adhesive from the wiring harness.
1. Position the wiring harness onto the new headliner, making sure the harness has enough length to be connected to the body / roof connectors at the tape location(s) applied earlier. Apply tape to temporarily hold the wiring harness in position on the headliner.
1. Apply the adhesive in the same location as the factory installed adhesive along the full length of the wiring harness-to-headliner to avoid any NVH concern(s).
  Material: 3M™ Super-Fast Repair Adhesive / 04747

NOTE: Transfer parts as necessary.
To install, reverse the removal procedure.

Removal and Installation - Front Scuff Plate Trim Panel

Special Tool(s) / General Equipment Interior Trim Remover Removal NOTE: LH (left hand) shown, RH (right hand) similar. All sides Release the clips and remove the instrument panel side trim panel...

Removal and Installation - Headliner - Lowering

Special Tool(s) / General Equipment Pick Hook Interior Trim Remover Remove the following items: On both sides. Remove the A-pillar trim panel...

Other information:

Lincoln Aviator 2020-2026 Service Manual: Diagnosis and Testing - Headlamps

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action BCM B14E0:11 Exterior Lamps Power Supply "C": Circuit Short to Ground GO to Pinpoint Test A BCM B14E0:15 Exterior Lamps Power Supply "C": Circuit Short to Battery or Open GO to Pinpoint Test A BCM B14E1:11 Exterior Lamps Power Supply "D": Circuit Short to Ground GO to Pinpoint Test A BCM B14E1:15 Exterior Lamps Power Supply "D": Circuit Short to Battery or Open GO to Pinpoint Test A BCM B14E2:11 Exterior Lamps Power Supply "E": Circuit Short to Ground GO to Pinpoint Test B BCM B14E2:15 Exterior Lamps Power Supply "E": Circuit Short to Battery or Open GO to Pinpoint Test B BCM B14E3:11 Exterior Lamps Power Supply "F": Circuit Short to Ground GO to Pinpoint Test B BCM B14E3:15 Exterior Lamps Power Supply "F": Circuit Short to Battery or Open GO to Pinpoint Test B BCM B14E5:01 Left Front Enhanced Exterior Lighting System: General Electrical Failure GO to Pinpoint Test S BCM B14E5:08 Left Front Enhanced Exterior Lighting System: Bus Signal / Message Failure GO to Pinpoint Test S BCM B14E5:49 Left Front Enhanced Exterior Lighting System: Internal Electronic Failure GO to Pinpoint Test S BCM B14E5:55 Left Front Enhanced Exterior Lighting System: Not Configured GO to Pinpoint Test S BCM B14E7:01 Right Front Enhanced Exterior Lighting System: General Electrical Failure GO to Pinpoint Test S BCM B14E7:08 Right Front Enhanced Exterior Lighting System: Bus Signal / Message Failure GO to Pinpoint Test S BCM B14E7:49 Right Front Enhanced Exterior Lighting System: Internal Electronic Failure GO to Pinpoint Test S BCM B14E7:55 Right Front Enhanced Exterior Lighting System: Not Configured GO to Pinpoint Test S BCM B1533:02 Headlamp Switch Module: General Signal Failure GO to Pinpoint Test A BCM B1533:08 Headlamp Switch Module: Bus Signal / Message GO to Pinpoint Test A BCM B1533:49 Headlamp Switch Module: Internal Electronic Failure GO to Pinpoint Test A BCM B1533:56 Headlamp Switch Module: Invalid / Incompatible Configuration GO to Pinpoint Test A BCM B1D00:11 Left Low Beam: Circuit Short To Ground GO to Pinpoint Test A BCM B1D00:15 Left Low Beam: Circuit Short To Battery Or Open GO to Pinpoint Test A BCM B1D01:11 Right Low Beam: Circuit Short To Ground GO to Pinpoint Test A BCM B1D01:15 Right Low Beam: Circuit Short To Battery Or Open GO to Pinpoint Test A BCM B1D02:11 Left High Beam Circuit: Circuit Short To Ground GO to Pinpoint Test B BCM B1D02:15 Left High Beam Circuit: Circuit Short To Battery Or Open GO to Pinpoint Test B BCM B1D03:11 Right High Beam Circuit: Circuit Short To Ground GO to Pinpoint Test B BCM B1D03:15 Right High Beam Circuit: Circuit Short To Battery Or Open GO to Pinpoint Test B HCM B1041:04 Levelling Control: System Internal Failure GO to Pinpoint Test H HCM B1041:54 Levelling Control: Missing Calibration GO to Pinpoint Test H HCM B1087:83 LIN Bus "A": Value of Signal Protection Calculation Incorrect GO to Pinpoint Test F HCM B1087:83 LIN Bus "A": Value of Signal Protection Calculation Incorrect GO to Pinpoint Test G HCM B1087:86 LIN Bus "A": Signal Invalid GO to Pinpoint Test F HCM B1087:86 LIN Bus "A": Signal Invalid GO to Pinpoint Test G HCM B1088:83 LIN Bus "B": Value of Signal Protection Calculation Incorrect GO to Pinpoint Test F HCM B1088:83 LIN Bus "B": Value of Signal Protection Calculation Incorrect GO to Pinpoint Test G HCM B1088:86 LIN Bus "B": Signal Invalid GO to Pinpoint Test F HCM B1088:86 LIN Bus "B": Signal Invalid GO to Pinpoint Test G HCM B1437:01 Left Levelling Actuator: General Electrical Failure GO to Pinpoint Test I HCM B1437:87 Left Levelling Actuator: Missing Message GO to Pinpoint Test F HCM B1437:87 Left Levelling Actuator: Missing Message GO to Pinpoint Test G HCM B1439:01 Right Levelling Actuator: General Electrical Failure GO to Pinpoint Test I HCM B1439:87 Right Levelling Actuator: Missing Message GO to Pinpoint Test F HCM B1439:87 Right Levelling Actuator: Missing Message GO to Pinpoint Test G HCM B14D9:01 Left Headlamp Light Distribution Actuator: General Electrical Failure GO to Pinpoint Test I HCM B14D9:64 Left Headlamp Light Distribution Actuator: Signal Plausibility Failure GO to Pinpoint Test I HCM B14D9:87 Left Headlamp Light Distribution Actuator: Missing Message GO to Pinpoint Test F HCM B14D9:87 Left Headlamp Light Distribution Actuator: Missing Message GO to Pinpoint Test G HCM B14DA:01 Right Headlamp Light Distribution Actuator: General Electrical Failure GO to Pinpoint Test I HCM B14DA:64 Right Headlamp Light Distribution Actuator: Signal Plausibility Failure GO to Pinpoint Test I HCM B14DA:87 Right Headlamp Light Distribution Actuator: Missing Message GO to Pinpoint Test F HCM B14DA:87 Right Headlamp Light Distribution Actuator: Missing Message GO to Pinpoint Test G HCM B14DB:01 Left Headlamp Driver Control System: General Electrical Failure GO to Pinpoint Test I HCM B14DB:54 Left Headlamp Driver Control System: Missing Calibration GO to Pinpoint Test I HCM B14DB:55 Left Headlamp Driver Control System: Not Configured GO to Pinpoint Test I HCM B14DB:87 Left Headlamp Driver Control System: Missing Message GO to Pinpoint Test F HCM B14DB:87 Left Headlamp Driver Control System: Missing Message GO to Pinpoint Test G HCM B14DC:01 Right Headlamp Driver Control System: General Electrical Failure GO to Pinpoint Test I HCM B14DC:54 Right Headlamp Driver Control System: Missing Calibration GO to Pinpoint Test I HCM B14DC:55 Right Headlamp Driver Control System: Not Configured GO to Pinpoint Test I HCM B14DC:87 Right Headlamp Driver Control System: Missing Message GO to Pinpoint Test F HCM B14DC:87 Right Headlamp Driver Control System: Missing Message GO to Pinpoint Test G HCM B1559:96 Left Headlamp: Component Internal Failure GO to Pinpoint Test I HCM B155A:96 Right Headlamp: Component Internal Failure GO to Pinpoint Test I HCM B15A6:01 Right Matrix Controller Actuator: General Electrical Failure GO to Pinpoint Test I HCM B15A6:87 Right Matrix Controller Actuator: Missing Message GO to Pinpoint Test F HCM B15A6:87 Right Matrix Controller Actuator: Missing Message GO to Pinpoint Test G HCM B15A7:01 Left Matrix Controller Actuator: General Electrical Failure GO to Pinpoint Test I HCM B15A7:87 Left Matrix Controller Actuator: Missing Message GO to Pinpoint Test F HCM B15A7:87 Left Matrix Controller Actuator: Missing Message GO to Pinpoint Test G HCM B1A59:1C Sensor 5 Volt Supply: Circuit Voltage Out of Range GO to Pinpoint Test H HCM B1D64:01 Left Headlamp Swiveling Motor: General Electrical Failure GO to Pinpoint Test I HCM B1D64:87 Left Headlamp Swiveling Motor: Missing Message GO to Pinpoint Test F HCM B1D64:87 Left Headlamp Swiveling Motor: Missing Message GO to Pinpoint Test G HCM B1D65:01 Right Headlamp Swiveling Motor: General Electrical Failure GO to Pinpoint Test I HCM B1D65:87 Right Headlamp Swiveling Motor: Missing Message GO to Pinpoint Test F HCM B1D65:87 Right Headlamp Swiveling Motor: Missing Message GO to Pinpoint Test G HCM B1D68:64 Left Headlamp Swiveling Feedback Sensor: Signal Plausibility Failure GO to Pinpoint Test I HCM B1D69:64 Right Headlamp Swiveling Feedback Sensor: Signal Plausibility Failure GO to Pinpoint Test I HCM C1A03:12 Left Front Height Sensor: Circuit Short To Battery GO to Pinpoint Test H HCM C1A03:14 Left Front Height Sensor: Circuit Short To Ground or Open GO to Pinpoint Test H HCM C1A03:29 Left Front Height Sensor: Signal Invalid GO to Pinpoint Test H HCM C1A03:64 Left Front Height Sensor: Signal Plausibility Failure GO to Pinpoint Test H HCM C1A05:12 Left Rear Height Sensor: Circuit Short To Battery GO to Pinpoint Test H HCM C1A05:14 Left Rear Height Sensor: Circuit Short To Ground or Open GO to Pinpoint Test H HCM C1A05:29 Left Rear Height Sensor: Signal Invalid GO to Pinpoint Test H HCM C1A05:64 Left Rear Height Sensor: Signal Plausibility Failure GO to Pinpoint Test H HCM U0121:00 Lost Communication With Anti-Lock Brake System (ABS) Control Module: No Sub Type Information GO to Pinpoint Test J HCM U0146:00 Lost Communication With Serial Data Gateway "A": No Sub Type Information GO to Pinpoint Test K HCM U0151:00 Lost Communication With Restraints Control Module: No Sub Type Information GO to Pinpoint Test M HCM U0212:00 Lost Communication With Steering Column Control Module: No Sub Type Information GO to Pinpoint Test L HCM U023A:00 Lost Communication With Image Processing Module A: No Sub Type Information GO to Pinpoint Test N HCM U0415:00 Invalid Data Received From Anti-Lock Brake System (ABS) Control Module: No Sub Type Information GO to Pinpoint Test P HCM U0429:00 Invalid Data received from Steering Column Control Module: No Sub Type Information GO to Pinpoint Test P HCM U0447:00 Invalid Data Received From Serial Data Gateway "A": No Sub Type Information GO to Pinpoint Test P HCM U0452:00 Invalid Data Received From Restraints Control Module: No Sub Type Information GO to Pinpoint Test P HCM U053B:00 Invalid Data Received From Image Processing Module A: No Sub Type Information GO to Pinpoint Test P HCM U2024:51 Control Module Cal-Config Data: Not Programmed GO to Pinpoint Test O HCM U2024:57 Control Module Cal-Config Data: Invalid / Incompatible Software Component GO to Pinpoint Test O HCM U2100:00 Initial Configuration Not Complete: No Sub Type Information GO to Pinpoint Test O HCM U2101:00 Control Module Configuration Incompatible: No Sub Type Information GO to Pinpoint Test O HCM U2101:56 Control Module Configuration Incompatible: Invalid / Incompatible Configuration GO to Pinpoint Test O HCM U2101:86 Control Module Configuration Incompatible: Signal Invalid GO to Pinpoint Test O HCM U2200:45 Control Module Configuration Memory Corrupt: Program Memory Failure GO to Pinpoint Test O HCM U3000:45 Control Module: Program Memory Failure GO to Pinpoint Test O HCM U3000:46 Control Module: Calibration / Parameter Memory Failure GO to Pinpoint Test O HCM U3003:16 Battery Voltage: Circuit Voltage Below Threshold GO to Pinpoint Test Q HCM U3003:17 Battery Voltage: Circuit Voltage Above Threshold GO to Pinpoint Test R SCCM B124C:96 Turn Indicator Stalk Switch Pack: Component Internal Failure GO to Pinpoint Test E SCCM B124C:9E Turn Indicator Stalk Switch Pack: Stuck On GO to Pinpoint Test E Symptom Chart Symptom Chart: Headlamps Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Radiator

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the cooling module. Refer to: Cooling Module (303-03A Engine Cooling - 3.0L EcoBoost, Removal and Installation). Remove the bolt, release the tabs and remove the A/C condenser...

Seatbelt Height Adjustment

WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.

Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.