Lincoln Aviator: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage High Current Fuse - Plug-In Hybrid Electric Vehicle (PHEV)
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system. The high-voltage system utilizes approximately
450 volts DC, provided through high-voltage cables to its components and
modules. The high-voltage cables and wiring are identified by orange
harness tape or orange wire covering. All high-voltage components are
marked with high-voltage warning labels with a high-voltage symbol.
Failure to follow these instructions may result in serious personal
injury or death.
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WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
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Remove the high voltage battery.
Refer to: High Voltage Battery - Plug-In Hybrid Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and Cables, Removal and Installation).
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Remove the fasteners and the high voltage battery cover.
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Disconnect the electrical connectors.
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Remove the nuts and the high current fuse.
Torque:
93 lb.in (10.5 Nm)
Installation
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To install, reverse the removal procedure.
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NOTE:
Make sure the correct position of seal, replace with new seal if necessary.
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The fasteners must be installed by hand before final tightening.
Tighten the fasteners in sequence shown in 2 stages.
Torque:
Stage 1:
53 lb.in (6 Nm)
Stage 2:
80 lb.in (9 Nm)
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Check the high voltage battery pack for leaks.
Refer to: High Voltage Battery Leak Test - Plug-In Hybrid Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
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Install the high voltage battery.
Refer to: High Voltage Battery - Plug-In Hybrid Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and Cables, Removal and Installation).
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Other information:
Special Tool(s) /
General Equipment
Fluid Suction Gun
Hose Clamp Remover/Installer
Locking Pliers
Removal
WARNING:
Always allow the engine to cool before opening the cooling
system. Do not unscrew the coolant pressure relief cap when the engine
is operating or the cooling system is hot...
Special Tool(s) /
General Equipment
A/C Odor Remover Flexible Applicator
Materials
Name
Specification
Motorcraft® A/C Cooling Coil CoatingYN-29
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Inspection
NOTE:
There are typically 4 types of objectionable odors found in a vehicle:
chemical odors
environmental odors
human and other interior-generated odors
microbiological odors
Before determining that A/C odor treatment is required, determine the source and the circumstances under which the odor occurs...