Lincoln Aviator 2020-2023 Service Manual / Electrical / Battery and Charging System / High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage High Current Fuse - Plug-In Hybrid Electric Vehicle (PHEV)

Lincoln Aviator: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage High Current Fuse - Plug-In Hybrid Electric Vehicle (PHEV)

Removal

  WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system. The high-voltage system utilizes approximately 450 volts DC, provided through high-voltage cables to its components and modules. The high-voltage cables and wiring are identified by orange harness tape or orange wire covering. All high-voltage components are marked with high-voltage warning labels with a high-voltage symbol. Failure to follow these instructions may result in serious personal injury or death.

  1.   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Remove the high voltage battery.
    Refer to: High Voltage Battery - Plug-In Hybrid Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and Cables, Removal and Installation).
  1. Remove the fasteners and the high voltage battery cover.
  1. Disconnect the electrical connectors.
  1. Remove the nuts and the high current fuse.
    Torque: 93 lb.in (10.5 Nm)

Installation

  1. To install, reverse the removal procedure.
  1. NOTE: Make sure the correct position of seal, replace with new seal if necessary.


  1. The fasteners must be installed by hand before final tightening.
    Tighten the fasteners in sequence shown in 2 stages.
    Torque:
      Stage 1:  53 lb.in (6 Nm)
      Stage 2:  80 lb.in (9 Nm)
  1. Check the high voltage battery pack for leaks.
    Refer to: High Voltage Battery Leak Test - Plug-In Hybrid Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
  1. Install the high voltage battery.
    Refer to: High Voltage Battery - Plug-In Hybrid Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and Cables, Removal and Installation).

    Removal and Installation - High Voltage Battery Junction Box - Plug-In Hybrid Electric Vehicle (PHEV)

    Removal   WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system...

    Removal and Installation - High Voltage Low Current Fuse - Plug-In Hybrid Electric Vehicle (PHEV)

    Removal   WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system...

    Other information:

    Lincoln Aviator 2020-2023 Owners Manual: Stopping the Liftgate Movement


    Note: Do not apply sudden excessive force to the liftgate while it is in motion. This could damage the power liftgate and its components. You can stop the liftgate movement by doing any of the following: Pressing the liftgate control button. Pressing the liftgate button on the remote control twice...

    Lincoln Aviator 2020-2023 Owners Manual: Dissimilar Spare Wheel and Tire Assembly Information


    WARNING: Failure to follow these guidelines could result in an increased risk of loss of vehicle control, injury or death. If you have a dissimilar spare wheel and tire, then it is intended for temporary use only. This means that if you need to use it, you should replace it as soon as possible with a road wheel and tire assembly that is the same size and type as the road tires and wheels that were originally provided by us...

    Categories

    Remote Control

    Passive Key

    Lincoln Aviator. Remote Control

    The passive key operates the power locks and the remote start system. The passive key must be in your vehicle to use the push button start.

    Note: You may not be able to shift out of park (P) unless the passive key is inside your vehicle.

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