Lincoln Aviator 2020-2023 Service Manual / Electrical / Battery and Charging System / High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Low Current Fuse - Plug-In Hybrid Electric Vehicle (PHEV)

Lincoln Aviator: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Low Current Fuse - Plug-In Hybrid Electric Vehicle (PHEV)

Removal

  WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system. The high-voltage system utilizes approximately 450 volts DC, provided through high-voltage cables to its components and modules. The high-voltage cables and wiring are identified by orange harness tape or orange wire covering. All high-voltage components are marked with high-voltage warning labels with a high-voltage symbol. Failure to follow these instructions may result in serious personal injury or death.

  1.   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Remove the high voltage battery.
    Refer to: High Voltage Battery - Plug-In Hybrid Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and Cables, Removal and Installation).
  1. Remove the fasteners and the high voltage battery cover.
  1. Disconnect the electrical connectors.

DC/DC low current fuse

  1. NOTE: Use a fuse puller standard tool, or pry it out with a flathead screwdriver.

    Remove the low current fuse.

AC/PTC low current fuse

  1. NOTE: Use a fuse puller standard tool, or pry it out with a flathead screwdriver.

    Remove the low current fuse.

Installation

  1. To install, reverse the removal procedure.
  1. NOTE: Make sure the correct position of seal, replace with new seal if necessary.


  1. The fasteners must be installed by hand before final tightening.
    Tighten the fasteners in sequence shown in 2 stages.
    Torque:
      Stage 1:  53 lb.in (6 Nm)
      Stage 2:  80 lb.in (9 Nm)
  1. Check the high voltage battery pack for leaks.
    Refer to: High Voltage Battery Leak Test - Plug-In Hybrid Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
  1. Install the high voltage battery.
    Refer to: High Voltage Battery - Plug-In Hybrid Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and Cables, Removal and Installation).

    Removal and Installation - High Voltage High Current Fuse - Plug-In Hybrid Electric Vehicle (PHEV)

    Removal   WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system...

    Removal and Installation - High Voltage Battery Cables - Plug-In Hybrid Electric Vehicle (PHEV)

    Removal   WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system...

    Other information:

    Lincoln Aviator 2020-2023 Service Manual: Removal and Installation - Second Row Blower Motor Control Module


    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the floor console. Refer to: Floor Console (501-12 Instrument Panel and Console, Removal and Installation). Remove the bolts the front duct section...

    Lincoln Aviator 2020-2023 Owners Manual: Charge Settings


    The Charge Settings information for your plug-in hybrid vehicle is available through the Home screen or under Vehicle Settings. To Improve your charging experience, your vehicle has the following convenience features. Charge Times Once you set up Charge Times for a specific charging location, your vehicle prioritizes charging based on your preferred time settings...

    Categories

    Emergency Locking

    Each door has a backup power system which allows the door to function if your vehicle has no power. The system has a limited number of operations before the power is depleted and turns off. When the system turns off, the door remains open and unlatched and does not close.

    If your vehicle has no power and the backup power system is turned off, you can close and secure your vehicle by manually resetting each door latch using a key in the position shown.

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