Lincoln Aviator: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Battery Junction Box - Plug-In Hybrid Electric Vehicle (PHEV)
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system. The high-voltage system utilizes approximately
450 volts DC, provided through high-voltage cables to its components and
modules. The high-voltage cables and wiring are identified by orange
harness tape or orange wire covering. All high-voltage components are
marked with high-voltage warning labels with a high-voltage symbol.
Failure to follow these instructions may result in serious personal
injury or death.
-
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
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Remove the high voltage battery.
Refer to: High Voltage Battery - Plug-In Hybrid Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and Cables, Removal and Installation).
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Remove the fasteners and the high voltage battery cover.
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Disconnect the electrical connectors.
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Remove the nuts and position aside the electrical connectors.
Torque:
97 lb.in (11 Nm)
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Disconnect the electrical connectors and release the wire guide.
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Disconnect the electrical connectors and release the wire guides.
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Remove the nuts, then remove the high voltage junction box.
Torque:
97 lb.in (11 Nm)
Installation
-
To install, reverse the removal procedure.
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NOTE:
Make sure the correct position of seal, replace with new seal if necessary.
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The fasteners must be installed by hand before final tightening.
Tighten the fasteners in sequence shown in 2 stages.
Torque:
Stage 1:
53 lb.in (6 Nm)
Stage 2:
80 lb.in (9 Nm)
-
Check the high voltage battery pack for leaks.
Refer to: High Voltage Battery Leak Test - Plug-In Hybrid Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
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Install the high voltage battery.
Refer to: High Voltage Battery - Plug-In Hybrid Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and Cables, Removal and Installation).
Special Tool(s) /
General Equipment
Ford Diagnostic Equipment
Hose Clamp(s)
Powertrain Jack
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Other information:
Materials
Name
Specification
Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing GreaseXG-11
WSS-M1C267-A1
NOTICE:
Do not over-lubricate the driveshaft components. Using excessive grease may damage the driveshaft components...
Push the lever up or down to
operate the windshield wiper.
Single wipe.
Intermittent wipe.
Normal wipe.
High-speed wipe.
Note: Fully defrost the windshield before you
switch the windshield wipers on.
Note: Make sure that you switch the
windshield wipers off before entering a car
wash...